Suzuki RMX450Z Service Manual

Table of Contents 9- i
9
Section 9
CONTENTS
Body and Accessories
Precautions.................................................9-1
Precautions............................................................. 9-1
Precautions for Electrical System ......................... 9-1
Component Location ............................................. 9-1
Electrical Components Location ........................... 9-1
Wiring Systems........................................ 9A-1
Schematic and Routing Diagram........................9A-1
Wiring Diagram ...................................................9A-1
Wiring Harness Routing Diagram........................9A-2
Specifications.......................................................9A-7
Service Data .......................................................9A-7
Tightening Torque Specifications........................9A-7
Lighting Systems..................................... 9B-1
Repair Instructions ..............................................9B-1
Headlight Construction........................................9B-1
Headlight Cover Construction.............................9B-2
Headlight Removal and Installation ....................9B-2
Headlight Bulb Replacement ..............................9B-3
Headlight Beam Adjustment ...............................9B-3
Tail Light Construction ........................................9B-4
Tail Light Removal and Installation .....................9B-5
Reflex Reflector Construction (E-28 only)...........9B-6
Headlight Relay Inspection .................................9B-7
Specifications.......................................................9B-7
Service Data .......................................................9B-7
Tightening Torque Specifications........................9B-7
Special Tools and Equipment.............................9B-7
Special Tool ........................................................9B-7
Combination Meter / Fuel Meter / Horn.. 9C-1
General Description.............................................9C-1
Speedometer System Description.......................9C-1
Repair Instructions ..............................................9C-2
Speedometer Construction .................................9C-2
Speed Sensor Harness Routing Diagram...........9C-3
Speedometer Removal and Installation ..............9C-4
Speedometer Inspection .....................................9C-4
Speed Sensor Removal and Installation.............9C-4
Speed Sensor Inspection....................................9C-4
Fuel Level Indicator Light Inspection...................9C-5
Fuel Level Indicator Light Removal and
Installation.........................................................9C-5
Fuel Level Indicator Switch (Thermistor)
Inspection..........................................................9C-5
Ignition Switch Inspection....................................9C-6
Ignition Switch Removal and Installation.............9C-6
Specifications.......................................................9C-6
Service Data........................................................9C-6
Tightening Torque Specifications........................9C-6
Special Tools and Equipment.............................9C-6
Special Tool ........................................................9C-6
Exterior Parts........................................... 9D-1
Repair Instructions ..............................................9D-1
Exterior Parts Removal and Installation..............9D-1
Body Structure......................................... 9E-1
Repair Instructions ..............................................9E-1
Body Frame Construction ...................................9E-1
Seat Rail Removal and Installation .....................9E-2
Footrest Bracket Construction.............................9E-3
Side-stand Construction......................................9E-3
Side-stand Removal and Installation...................9E-4
Specifications.......................................................9E-4
Tightening Torque Specifications........................9E-4
Special Tools and Equipment.............................9E-4
Recommended Service Material.........................9E-4

Suzuki RMX450Z Specifications

General

Brand	Suzuki
Model	RMX450Z
Category	Motorcycle
Language	English