Engine Cooling System: 1F-8
Water Pump Removal and Installation
BA02J21606013
Removal
NOTE
Before draining engine oil and engine
coolant, inspect engine oil and coolant
leakage between the water pump and
crankcase. If engine oil is leaking, visually
inspect the oil seal and O-ring. If engine
coolant is leaking, visually inspect the
mechanical seal and seal washer. Refer to
“Water Pump Related Parts Inspection”
(Page 1F-11).
1) Remove the protector. Refer to “Exterior Parts
Removal and Installation” in Section 9D (Page 9D-
1).
2) Drain engine oil. Refer to “Engine Oil Filter
Replacement” in Section 0B (Page 0B-7).
3) Drain engine coolant. Refer to “Cooling System
Inspection” in Section 0B (Page 0B-9).
4) Disconnect the radiator hose (1).
5) Remove the water pump case (2).
6) Remove the dowel pins, spring (3) and oil filter (4).
7) Remove the rear brake pedal. Refer to “Rear Brake
Pedal Removal and Installation” in Section 4A
(Page 4A-16).
8) Remove the kick starter lever. Refer to “Kick Starter
Removal and Installation” in Section 1I (Page 1I-15).
9) Remove the right crankcase cover (5).
10) Remove the gasket (6), dowel pins and O-ring.
11) Hold the water pump shaft (7) with a wrench and
remove the impeller (8).
1
2
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3
4
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5
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6
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7
8
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