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Suzuki RMX450Z Service Manual

Suzuki RMX450Z
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Rear Brakes: 4C-4
5) Wrap the caliper with a rag to prevent brake fluid
scatter and piston pop-out.
6) Apply low-pressure air into the caliper through the
hole to remove the piston.
WARNING
!
Fingers can get caught between piston and
caliper body when removing the piston. Do
not place your fingers on the piston when
removing the piston.
7) Remove the dust seal (6) and piston seal (7).
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
Wash the caliper components with fresh
brake fluid before reassembly.
Do not wipe the brake fluid off after
washing the components.
When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
BF: Brake fluid (DOT 4)
Apply the brake fluid to new piston seal (1) and dust
seal (2).
BF: Brake fluid (DOT 4)
Replace the piston seal (1) and dust seal (2) with new
ones.
Install the piston seal (2) as shown in the figure.
Install the rear brake caliper. Refer to “Rear Brake
Caliper Removal and Installation” (Page 4C-2).
Rear Brake Caliper Parts Inspection
BA02J24306006
Refer to “Rear Brake Caliper Disassembly and
Assembly” (Page 4C-3).
Brake Caliper Cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
IA02J1430011-01
6
7
IA02J1430012-02
I649G1430018-02
2
1
IA02J1430022-02
IA02J1430013-01

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Suzuki RMX450Z Specifications

General IconGeneral
Displacement449cc
Compression Ratio12.5:1
Fuel SystemFuel injection
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear SuspensionLink type, coil spring, oil damped
Engine Type4-stroke, liquid-cooled, DOHC
Bore x Stroke96.0 mm x 62.1 mm
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire80/100-21
Fuel Tank Capacity6.2 L (1.6 US gal)
Overall Length2185 mm (86.0 in)
Ground Clearance325mm
Seat Height955mm
Wheelbase1, 480mm

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