Suzuki RMX450Z Service Manual

Starting System: 1I-16
13) Remove the kick starter guide (19).
Installation
Install the kick starter in the reverse order of removal.
Pay attention to the following points:
• Install the kick starter guide (1) and tighten the bolt to
the specified torque.
Tightening torque
Kick starter guide bolt (a): 10 N·m (1.0 kgf-m, 7.0
lbf-ft)
• Install the kick starter drive gear (2), washer (3) and
snap ring (4) onto the kick starter shaft.
CAUTION
!
Replace the snap ring (4) with a new one.
Special tool
: 09900–06107 (Snap ring remover (Open
type))
• Install the spring guide (5) onto the kick starter shaft.
NOTE
Align the concave of spring guide “A” with
kick starter hole “B”.
• Install the return spring (6) into the kick starter shaft
hole.
• Aligning the truncated spines “C” and “D”, install the
kick starter (7) to the kick starter shaft.
19
IA02J1190046-02
(a)
1
IA02J1190033-01
2
3
4
IA02J1190034-01
“A”
“B”
5
IA02J1190035-01
6
IA02J1190036-01
“C”
“D”
7
IA02J1190037-02

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm