Suzuki RMX450Z Service Manual

0C-8 Service Data:
Tightening Torque List
BA02J20307002
Engine
Item N⋅mkgf-mlbf-ft
Cylinder head cover bolt 14 1.4 10.0
Spark plug 11 1.1 8.0
Cylinder head bolt
Initial 25 2.5 18.0
Final 51 5.1 37.0
Cylinder head base bolt 10 1.0 7.0
Cylinder base bolt 10 1.0 7.0
Camshaft journal holder bolt (L45 & L45) 10 1.0 7.0
Oil gallery bolt (Journal holder) 10 1.0 7.0
Primary drive gear nut 90 9.0 65.0
Magneto rotor nut 100 10.0 72.5
Clutch sleeve hub nut 90 9.0 65.0
Clutch spring set bolt 10 1.0 7.0
Gearshift arm stopper 23 2.3 16.5
Gearshift cam driven gear pin 24 2.4 17.5
Pawl lifter screw 8.5 0.85 6.0
Bearing retainer screw 8.5 0.85 6.0
Cam chain tension adjuster mounting bolt 10 1.0 7.0
Cam chain tension adjuster cap bolt 23 2.3 16.5
Cam chain tensioner bolt 10 1.0 7.0
Cam chain guide retainer bolt 10 1.0 7.0
Engine oil drain plug 12 1.2 8.5
Intake pipe mounting screw 8.5 0.85 6.0
Engine oil level check bolt 5.5 0.55 4.0
Oil filter cap bolt 11 1.1 8.0
Oil gallery plug (Cylinder head) 10 1.0 7.0
Oil pump No. 1 bolt 5.5 0.55 4.0
Oil pump No. 2 bolt 11 1.1 8.0
Oil strainer cap 21 2.1 15.0
Crankcase bolt 11 1.1 8.0
Right crankcase cover bolt 11 1.1 8.0
Starter clutch bolt 13 1.3 9.5
Clutch cover bolt 11 1.1 8.0
TDC plug 14 1.4 10.0
Magneto cover bolt 11 1.1 8.0
Crankshaft hole plug 11 1.1 8.0
Generator stator bolt 5.5 0.55 4.0
Ignition coil mounting bolt 5.5 0.55 4.0
Condenser bracket bolt 10 1.0 7.0
Engine mounting bolt and nut (L125 & L120) 66 6.6 47.5
Engine mounting bolt (L43 & L40) 55 5.5 40.0
Engine mounting bracket nut (Front) 60 6.0 43.5
Upper engine mounting bracket bolt 40 4.0 29.0
Intake pipe mounting screw 8.5 0.85 6.0
Engine sprocket cover bolt 11 1.1 8.0
Kick starter guide bolt 10 1.0 7.0
Kick starter lever bolt 29 2.9 21.0
kick starter lever screw 10 1.0 7.0
Air cleaner heat guard mounting screw 1 0.1 0.7
Exhaust pipe bolt and nut 23 2.3 16.5
Muffler connector clamp bolt 19 1.9 13.5
Muffler mounting bolt (Front and Rear) 23 2.3 16.5
Exhaust pipe cover bolt 11 1.1 8.0
Muffler tail cover screw 10 1.0 7.0
Spark arrester mounting bolt 5.5 0.55 4.0
Starter motor mounting bolt 10 1.0 7.0
Starter motor lead wire nut 6 0.6 4.5

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm