Suzuki RMX450Z Service Manual

1-iv Table of Contents
Battery Runs Down Quickly ................................ 1J-3
Repair Instructions .............................................. 1J-3
Battery Current Leakage Inspection.................... 1J-3
Regulated Voltage Inspection ............................. 1J-4
Generator Inspection........................................... 1J-4
Generator Removal and Installation.................... 1J-5
Regulator / Rectifier Removal and Installation .... 1J-7
Regulator / Rectifier Inspection........................... 1J-8
Battery Components ........................................... 1J-8
Battery Recharging ............................................. 1J-8
Battery / Battery Protector Removal and
Installation......................................................... 1J-9
Battery Visual Inspection................................... 1J-10
Specifications..................................................... 1J-10
Service Data...................................................... 1J-10
Tightening Torque Specifications...................... 1J-10
Special Tools and Equipment........................... 1J-10
Recommended Service Material....................... 1J-10
Special Tool ...................................................... 1J-11
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
Repair Instructions ..............................................1K-1
Exhaust System Components.............................1K-1
Muffler / Exhaust Pipe Removal and
Installation.........................................................1K-2
Exhaust System Inspection.................................1K-3
Spark Arrester Inspection....................................1K-3
Specifications.......................................................1K-4
Tightening Torque Specifications........................1K-4
Special Tools and Equipment .............................1K-4
Recommended Service Material.........................1K-4

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm