5-PEDAL COMPONENT 27
CHK
ADJ
NO. PART NO.
1 1251100-121093 Non－standard bolt M8×25 (color zinc) 2
2 1251100-131000 Non－standard shaft position bolt M10×1.5×36(zine) 1
3
－
4 1260100-119093
－
R Brake footrest torsion spring (color zinc)
1
5 1251500-060095 Non－standard flat padφ10.5×φ26×1(zine) 1
6 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 1
7 1271200-087000 KD150－U rear disc brake oil cup bracket 1
Right footrest component 2
Fig.3 FOOT PEDAL
COMPONENT
PROCEDURE:
●Rear disc brake pump assembly
Using 6# inner hexagon socket remove bolts⑴.Rear disc brake oil cup can never be lower than oil tube
interface① of main pump②.
●Brake pedal assembly
Using 8# inner hexagon socket remove the bolt⑵ ; pull out the brake pedal⑶; take off the brake pedal spring⑷
and the washer⑸.
●Rear disc brake oil cup holder
Using 4# inner hexagon socket romove the bolt⑹,take off the oil cup bracket⑺.
CAUTION:
●Applying lubrification on inner surface of brake pedal bush can reduce resistance on brake pedal.
●While reassembling,remember to insert the spring into spacing hole of foot pedal holder.
●Support the motorcycle properly while disassembling in case it falls down.
●Place properly the disc brake oil cup and main pump. Avoid the air on top of oil cup getting into the tubes of
disc brake.
●The bolt⑵ should be checked regularly for looseness and thread fastening adhesive is recommended.
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