7-FRONT FORK COMPONENT 44
CHK
ADJ
N
O. PART NO.
1 1250205-023000 GB70.1 inner hexagonal M8X35 (environmental color) 4 20N.m
2 1094100-033000 ZT250－R front wheel hollow shaft 1
3 1094100-008000 ZT250－R front right sleeve 1
4 1100100-601000 KD150－U front brake disc plate(300 × 4.5 / KD) 1
5 1251100-117093 Non－standard inner hex bolt M8×25(color zinc) 10
～
6 1274200-058000 ABS induction ring (60 teeth) 1
7 1094100-036000 ZT250－R front wheel right shaft sleeve 1
8 1094100-037000 ZT250－R front wheel right fixed bushing 1
10 1091200-032000 KD150－U bright black front rim (3.0 × 17) 1
11 1230200-006000 HJ100－D tire valve cap 1
12 1230100-047000
Environmental vacuum tyre valve spile(TR
－
1
●Tire and wheel component
Remove the 2 bolts ⑴ on the left front shock absorber bottom "b" with a 6# inner hexagon socket. Hold
the front wheel firstand then remove the hollow shaft ⑵ with a 17# inner hexagon socket, remove the left
sleeve ⑶, and move thefront wheel component downward to remove the right sleeve ⑺ and front wheel
component. Finally, use thehexagonal tool to remove the 2 bolts ⑴ of the right front shock absorber "a",
remove the right fixing sleeve ⑻ .
●Brake disc, ABS ring gear
Using 6# inner hexagon socket remove 5pcs bolts⑸,then take off the ABS ring gear⑹ and the disc⑷.
●Tire and rim component
Disassemble tire valve cap⑾. Deflate the tire with tools. Then disassemble the rear tire⑼ with
professional tire changing machine. Disassemble the tire valve ⑿ with suitable tool.
●Use a suitable tool to support the motorcycle to prevent accidents caused by dumping during disassembly.
●Take care when disassembling tires and rims to prevent damage to the material.
●After replacing the tire, check for leaks and balance.
●Unqualified tire repair fluid may corrode rims and cause safety hazards.
●Insufficient tire pressure may cause steering vibration, abnormal wear, etc.; summer tire pressure is too high
there is a risk of puncture.
●Maintenance items
Tires: The tires should be regularly inspected for cracks, cracks, air pressure, etc. If the tread wear indicator has
been worn out, the tire of the same specification type must be replaced. Refer to the relevant content of the
manual for details.
Rim: Check the rim for any deformation, cracks, etc. Rotate the rim horizontally to check for sticking,swinging,
etc.Rim seal φ42 × φ28 × 7; bearing model: 6004-2RS.
Axle: Use a dial indicator to check for deformation and bending.
Brake disc: After replacing the brake disc, the new brake disc should be operated for about 300 kilometers to
fully run in order to achieve the best braking effect. Be careful to leave enough braking distance during running-
in.
9 1230100-445000
110/70-17 (CMNK01) environmental protection
vacuum tire
1
Fig.8 FRONT FORK
COMPONENT
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