7-FRONT FORK COMPONENT 50
CHK
ADJ
NO. PART NO.
1
-
2
1251100-121093 Non-standard bolt M8×25 (color zinc) 2
3 1134100-017000
-
R half cover of left handle bar
1
4
1184200-184000 ZT310-V1 left handlebar switch 1
5
1244100-041000 ZT250-R left hand rubber sleeve 1
6
-
R balance block assembly
1
7
-
VLeft hand rocker arm (CNC)
1
8 1244200-046000
ZT310-V clutch line sheath 1
9
1134200-011000 ZT310-V left hand rocker arm assembly 1
10 1251300-073000
GB/T6185 hexagonal nylon lock nut M6 1
11 1251100-198000
Non-standard hexagon socket bolt M6×13-φ8×20 1
12
1184100-107000 ZT250-R clutch switch 1
PROCEDURE:
●Left rear view mirror, left switch, rocker arm
Remove the clutch line by referring to the “Replace Clutch Line” procedure. Remove the left rear view mirror⑴,
left switch⑷ by referring to the steps in "Right Handle Assembly" and "Add Brake Fluid, Adjusting Rocker
Arm".
Using 6# inner hexagon socket remover 2pcs bolts⑵ take off the half cover⑶ and the left hand arm assembly.
●Left hand rubber sleeve and balance block assembly
Use a blow gun to blow the left hand grip①between the rubber sleeve⑸ and the direction handle tube while
moving the rubber sleeve inward until the balance block positioning hole is exposed.
Use the tool to press the convex part at both ends of the elastic piece on the balance block and pull out the
balance block assembly⑹.
Use a blow gun to blow the left hand grip⑸ and the direction between the tubes, and move the outer sleeve to
remove the left hand grip⑸.
●Replace the left hand rocker arm and clutch switch
Take off the rubber sleeve⑻.Then fix the bolt⑾ with a 5# inner hexagon socket then remove the nut⑽.
Remove the bolt⑾ and remove the left-hand rocker arm⑺ and the rocker arm assembly⑼.
Rotate the adjusting nut② to adjust the distance between the rocker arm and the left handle to adjust the rubber
sleeve to adapt to different driver's hand feeling.
First remove the clutch switch plug, then use a cross screwdriver to remove the bolt③, remove the clutch switch
⑿.
CAUTION:
● The vehicle should be fixed before operation
● The disassembly and assembly of the clutch line is carried out according to the step of adjusting the
clutch cable.
●Note the triangle symbol on the rocker arm assembly and the half cover seam alignment switch.
Fig.14 FRONT FORK
COMPONENT
Left hand component