7-FRONT FORK COMPONENT 57
CHK
ADJ
NO. PART NO.
1 1224100-037000 Grade 0 flame retardant tie (black 3.6×295) 2
2 1251100-121093
－
standard bolt M6×25 (environmental color)
2
3 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 2
4 1251100-101000 Non－standard bolt M6×12 (304 stainless steel) 1
5
－
standard bolt M6×16 (304 stainless steel)
2
6
－
Z Rear disc brake pipe clamp 2
7 1184200-045000 DF30 wheel speed sensor 1
8 1251100-112000 Disc brake pipe bolt M10×1－22 1
9 1224100-044000 Wheel speed sensor clamp 2
Fig.21 FRONT FORK
COMPONENT
ABS brake system 4
●RMC-HU
Cut the cable tie ⑴and find and remove the brake switch cable plug.
Refer to the steps of "Right footrest component-1" and "Right footrest component-2" take off the rear brake
main pump.
After wearing the waterproof gloves, remove the brake fluid by referring to the procedure of adding the
brakefluid of the rear brake master pump. Use a 14# open end wrench to loosen the brake switch nut. Remove
the copper washer ⑶and the RMC-HU oil tubing.
●Wheel speed sensor
Remove the wheel speed sensor cable⑺ connector and pull it out. Pull the sensor cable out of the 2 pcs wheel
speed sensor clamps ⑼. Remove the sensor wire after removing the 2 pcs disc brake tubing clamps⑹.
Using 4# inner hexagon socket remove the bolt⑷,remove the exhaust rubber cap then take off the wheel speed
sensor cable⑺.
●Rear disc brake caliper
Refer to the steps of removing the rear wheel assembly in the front, remove the rear axle nut and the right chain
adjuster, and then retract the rear axle to the left to remove the rear disc brake caliper assembly. Put the rear axle,
right chain adjuster and rear axle nut back into the rear fork.
●RC-HU
Place the oil pan under the rear disc brake caliper.
After wearing the waterproof gloves, remove the bolts ⑻ with a 12# sleeve; remove the copper washers ⑶. If
you need to replace the RC-HU tubing, it is recommended to replace the two copper washers ⑶ at the same
time; the bolts ⑻can be replaced if they are not damaged.
CAUTION:
●The precautions for brake fluid are described in the previous section.
●It is recommended to replace two copper washers (4) at the same time when replacing the oil pipe, rear
brakeswitch wire or disc brake main pump.
●The rear brake switch line is prohibited from rotating the rubber cap at the arrow indication. Replace
thisswitch wire. Be careful not to wrap the cable around the tool.
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