7-FRONT FORK COMPONENT 38
CHK
ADJ
NO. PART NO.
1 1154100-011000
－
2 1244200-046000
－
Fig.2 FRONT FORK
COMPONENT
Replacement clutch cable
PROCEDURE:
●Remove the cluch cable
Use an open-end wrench to loosen the nuts ② and ③; fix the adjusting screw ①, rotate the nut ② up to the top
of the thread of the adjusting screw, and screw the nut ③ to the bottom to completely separate from the thread.
Separate the clutch wire core connector from the bracket ⑤, close the nut ③ to the black sheath with one hand,
and remove the adjustment screw ① from the bracket ④ with one hand.
First, the protective rubber sleeve ⑵ is retracted to the elbow and the nut ⑥ is loosened with the pliers; the nut
⑥ and the adjusting screw ⑦ are rotated to the same position as the groove on the rocker arm, and remove the
cable from the rocker arm seat.
Remove the clutch cable.
Remove the protective sleeve ⑵ from the clutch cable⑴.
●Install the clutch line
Put protective rubber sleeve ⑵ into clutch elbow.
After inserting the clutch line joint into the rocker arm, screw the nut ⑥ and the adjusting screw ⑦ to the
groove on the rocker arm.
Assemble the clutch cable into place according to the original alignment.
Rotate the nut ② up to the top of the thread of the adjusting screw, and screw the nut ③ to the bottom to
completely separate from the thread.
Take the nut ③ close to the black sheath with one hand and insert the adjustment screw ① into the bracket ④
with one hand.
Insert the clutch core connector into the hole of the bracket ⑤.
Initially position the nut ② first, adjust the free stroke adjustment in the clutch cable adjustment, and then lock
the nut ③.
Finally, reset the protective rubber sleeve ⑵.
CAUTION:
●The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Before replacing the clutch line, it is necessary to disassemble the seat cushion, fuel tank, liner, side cover, etc.
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