7-FRONT FORK COMPONENT 39
CHK
ADJ
N
O. PART NO.
1
－
Z2 throttle return cable
1
2
－
Z2 throttle accelerating cable
1
3 1221200-058000
－
4 1224100-051000 Grade 0 flame retardant tie (black 2.5×100) 1
5 1244100-042000 ZT250－R right handle bar rubber sleeve 1
6 1184200-185000
－
V1 right handlebar switch
1
7 1251100-219000 Cross ball screw M5×30 1 after-sales
PROCEDURE:
●Disassemble the throttle cable
Use an 10# open-end wrench to turn the nut ② of the throttle accelerating cable⑴ or the oil return cable⑵
upside down, turn the nut ④ downwards out of the adjusting pipe ①; rotate the turntable on the throttle valve
clockwise, and turn the cylindrical joint of the fuel line from the turntable Remove; then move the adjustment
tube upwards over the bracket ③ on the throttle valve and pull outwards to separate the core from the bracket.
Similarly, remove the oil return line.
Use pliers to open the card of the line clamp ⑶ slightly, remove the throttle cable from the slot, and cut off the
cable tie ⑷.
Hold the right hand switch ⑹ with your hand and using 5# inner hexagon socket remove the bolts ⑥ and ⑦
,then remove the bolt⑧/⑺ . Switch the upper and lower parts of the switch.Pay atten tion to the wiring when re-
installing and can not press on any cables.
Remove the throttle cable from the right hand and remove the rubber sleeve ⑸ from the core turntable ⑨, and
then remove it from the cable hole in the lower part of the switch.
●Install the throttle cable
First pass the throttle cable into the cable hole in the lower part of the switch. Fit the cylindrical connector of the
throttle cable into the turntable ⑨ on the right hand gripper ⑸. Return the oil return line card to the limit slot
provided on the fuel line. Use a 5#inner hexagon socket lock the bolt ⑥ to a torque of 8 to 10 Nm. The switch
mounting hole is slightly twisted a few times for the rear bolt ⑦ and the bolt ⑧/⑺ is locked after observing the
positioning hole and the direction of the lower part of the switch ⑹. Finally, tighten the bolt ⑦ and tie the tie ⑷.
Cut off the excess. Reset the sub switch and rocker assembly and note the symbol on the alignment switch.
Install the throttle cable into the slot of the hub clamp ⑶. Use an open hand to turn the nut ② of the throttle
refueling cable ⑴ or the return cable ⑵ up to the end, and turn the nut ④ downwards to the adjustment pipe ①.
Put the oil return line into the bracket ③, and fit the connector into the turntable ⑤. Put the oil line into the
bracket ③, then turn the turntable ⑤ to a certain angle, and then insert the connector. Refer to the method of
adjusting the gap to adjust the throttle line clearance; after adjusting the left and right direction of rotation, there
should be no change in idle speed and flexible reset. Lock nuts ② and ④.
CAUTION:
●The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Before replacing the clutch line, it is necessary to disassemble the seat cushion, fuel tank, liner, side cover, etc.
Fig.3 FRONT FORK
COMPONENT
Replace the throttle cable
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