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ACS880-04XT
ABB ACS880-04XT User Manual
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Control
chain diagr
ams
643
13
Control chai
n diagrams
What thi
s chapter c
ontains
The chapter
p
resents the re
ference chai
ns of the drive.
The cont
rol chain dia
gr
a
m
s
can be used to tr
ace how paramete
rs interac
t
and wher
e parameter
s have an ef
fect
within the dr
ive para
m
e
t
er
s
ystem.
For a more genera
l diagram
, see section
Operati
ng modes of the
dr
ive
(pag
e
26
).
642
644
Table of Contents
Table of Contents
5
Default Chapter
2
List of Related Manuals
2
Table of Contents
5
Introduction to the Manual
13
What this Chapter Contains
13
Applicability
13
Licensing
14
Safety Instructions
14
Target Audience
14
Contents of the Manual
15
Related Documents
15
Terms and Abbreviations
16
Cybersecurity Disclaimer
19
Using the Control Panel
21
Control Locations and Operating Modes
23
What this Chapter Contains
23
Local Control Vs. External Control
24
Local Control
24
External Control
25
Operating Modes of the Drive
26
Speed Control Mode
27
Torque Control Mode
27
Frequency Control Mode
27
Special Control Modes
27
Quick Start-Up Guide
29
Contents of this Chapter
29
Before You Start
29
Safety
29
Drive Start-Up
30
ESP Application Minimum Configuration
38
ESP Program Features
41
What this Chapter Contains
41
Overview of ESP Control Program
41
Backspin Supervision
42
Restart Delay
42
Backspin Speed Observer
42
Backspin Speed Observer Constraints
45
Starting the Motor
46
Starting Speed
46
Acceleration Assistance
46
Kick-Start
47
Current Pulse-Start
48
ESP Production Mode
49
Manual Mode
49
Automatic Process Control Mode
50
Underload and Overload Protection
52
Underload Ride through Recovery Sequence
54
Overload Recovery Sequence
56
Motor Voltage Control
58
Pump Impeller Cleaning
59
Pump Curves
60
Program Features
61
What this Chapter Contains
61
Drive Configuration and Programming
62
Programming Via Parameters
62
Adaptive Programming
63
Application Programming
63
Control Interfaces
64
Programmable Analog Inputs
64
Programmable Analog Outputs
64
Programmable Digital Inputs and Outputs
64
Programmable Relay Outputs
65
Programmable I/O Extensions
65
Fieldbus Control
67
Master/Follower Functionality
68
External Controller Interface
75
Control of a Supply Unit (LSU)
77
Motor Control
79
Direct Torque Control (DTC)
79
Reference Ramping
79
Constant Speeds/Frequencies
80
Critical Speeds/Frequencies
80
Speed Controller Autotune
81
Oscillation Damping
84
Resonance Frequency Elimination
85
Rush Control
85
Encoder Support
86
Jogging
92
Scalar Motor Control
95
Autophasing
96
Flux Braking
99
DC Magnetization
100
Hexagonal Motor Flux Pattern
102
Application Control
103
Application Macros
103
Process PID Control
103
Motor Potentiometer
106
Mechanical Brake Control
107
DC Voltage Control
112
Overvoltage Control
112
Undervoltage Control (Power Loss Ride-Through)
112
Voltage Control and Trip Limits
113
Brake Chopper
114
Safety and Protections
115
Emergency Stop
115
Motor Thermal Protection
116
Thermal Protection of Motor Cable
119
User Load Curve
119
Automatic Fault Resets
120
Other Programmable Protection Functions
121
Diagnostics
123
Fault and Warning Messages, Data Logging
123
Signal Supervision
123
Maintenance Timers and Counters
123
Energy Saving Calculators
124
Load Analyzer
124
Miscellaneous
126
User Parameter Sets
126
Parameter Checksum Calculation
126
User Lock
127
Data Storage Parameters
127
Reduced Run Function
128
Du/Dt Filter Support
129
Sine Filter Support
129
Application Macros
131
What this Chapter Contains
131
General
131
Factory Macro
132
Default Parameter Settings for the Factory Macro
132
Default Control Connections for the Factory Macro
133
Hand/Auto Macro
134
Default Parameter Settings for the Hand/Auto Macro
134
Default Control Connections for the Hand/Auto Macro
135
PID Control Macro
136
Default Parameter Settings for the PID Control Macro
137
Default Control Connections for the PID Control Macro
138
Sensor Connection Examples for the PID Control Macro
139
Torque Control Macro
140
Default Parameter Settings for the Torque Control Macro
140
Default Control Connections for the Torque Control Macro
141
Sequential Control Macro
142
Operation Diagram
142
Selection of Constant Speeds
143
Default Parameter Settings for the Sequential Control Macro
143
Default Control Connections for the Sequential Control Macro
144
Fieldbus Control Macro
145
Parameters
147
What this Chapter Contains
147
Terms and Abbreviations
148
Parameters 149 Summary of Parameter Groups
149
Default Chapter
149
Summary of Parameter Groups
149
Parameter Listing
152
Actual Values
152
Input References
156
Warnings and Faults
157
Diagnostics
164
Control and Status Words
165
System Info
180
ESP Signals
183
Standard DI, RO
184
Standard DIO, FI, FO
191
Standard AI
196
Standard AO
200
O Extension Module 1
204
O Extension Module 2
223
O Extension Module 3
227
Operation Mode
231
Start/Stop/Direction
233
Start/Stop Mode
242
Speed Reference Selection
249
Speed Reference Ramp
257
Speed Reference Conditioning
263
Speed Control
268
Torque Reference Chain
279
Frequency Reference Chain
285
Limits
294
Fault Functions
302
Supervision
312
Generic Timer & Counter
315
Motor Thermal Protection
323
Load Analyzer
334
User Load Curve
338
Process PID Set 1
341
Process PID Set 2
353
Brake Chopper
355
Mechanical Brake Control
357
Energy Efficiency
361
Monitoring/Scaling Settings
364
Data Storage
368
Panel Port Communication
371
Fieldbus Adapter (FBA)
373
FBA a Settings
381
FBA a Data in
382
FBA a Data out
383
FBA B Settings
383
FBA B Data in
384
FBA B Data out
385
Embedded Fieldbus
385
DDCS Communication
393
D2D and DDCS Transmit Data
406
D2D and DDCS Receive Data
410
ESP Control
418
ESP Reference Setup
421
ESP Automatic Control
426
Load Protection
429
Voltage Control
437
Pump Cleaning
440
H Pump Curves
446
Feedback Selection
451
Encoder Module Settings
460
Encoder 1 Configuration
463
Encoder 2 Configuration
470
LSU Control
472
HW Configuration
473
System
479
Motor Control
489
User Motor Parameters
493
Motor Data
495
Safety
501
Additional Parameter Data
503
What this Chapter Contains
503
Terms and Abbreviations
503
Fieldbus Addresses
504
Parameter Groups 1
505
Parameter Groups 10
511
Speed Reference Conditioning
525
Speed Control
525
Torque Reference Chain
526
Frequency Reference Chain
527
Limits
528
Fault Functions
529
Supervision
530
Generic Timer & Counter
531
Motor Thermal Protection
532
Load Analyzer
533
User Load Curve
534
Brake Chopper
538
Mechanical Brake Control
538
Energy Efficiency
539
Monitoring/Scaling Settings
539
Panel Port Communication
541
Fieldbus Adapter (FBA)
541
FBA a Settings
542
FBA a Data in
542
FBA a Data out
543
FBA B Settings
543
FBA B Data in
543
FBA B Data out
543
Embedded Fieldbus
543
DDCS Communication
544
D2D and DDCS Transmit Data
545
D2D and DDCS Receive Data
547
ESP Control
550
ESP Automatic Control
551
Load Protection
552
Voltage Control
553
Pump Cleaning
554
Feedback Selection
556
Encoder Module Settings
558
Encoder 1 Configuration
558
Encoder 2 Configuration
559
LSU Control
560
HW Configuration
561
System
561
Motor Control
562
Fault Tracing
565
What this Chapter Contains
565
Safety
565
Indications
565
Warnings and Faults
565
Pure Events
566
Editable Messages
566
Warning/Fault History and Analysis
566
Event Logs
566
Other Data Loggers
567
Parameters that Contain Warning/Fault Information
567
QR Code Generation for Mobile Service Application
568
Warning Messages
569
Fault Messages
587
Fieldbus Control through the Embedded Fieldbus Interface (EFB)
607
What this Chapter Contains
607
System Overview
607
Connecting the Fieldbus to the Drive
608
Setting up the Embedded Fieldbus Interface
609
Setting the Drive Control Parameters
610
Basics of the Embedded Fieldbus Interface
613
Control Word and Status Word
614
References
614
Actual Values
614
Data Input/Outputs
614
Register Addressing
615
About the Control Profiles
616
The ABB Drives Profile
617
Control Word
617
Status Word
619
State Transition Diagram
620
References
621
Actual Values
622
Modbus Holding Register Addresses
623
The Transparent Profile
624
Modbus Function Codes
625
Exception Codes
626
Coils (0Xxxx Reference Set)
627
Discrete Inputs (1Xxxx Reference Set)
628
Error Code Registers (Holding Registers 400090
630
Fieldbus Control through a Fieldbus Adapter
631
What this Chapter Contains
631
System Overview
631
Basics of the Fieldbus Control Interface
633
Control Word and Status Word
634
References
634
Actual Values
635
Contents of the Fieldbus Control Word (ABB Drives Profile)
637
Contents of the Fieldbus Status Word (ABB Drives Profile)
638
The State Diagram (ABB Drives Profile)
639
Setting up the Drive for Fieldbus Control
640
Parameter Setting Example: FPBA (PROFIBUS DP)
641
Control Chain Diagrams
643
What this Chapter Contains
643
Speed Reference Source Selection I
644
Speed Reference Source Selection II
645
Speed Reference Ramping and Shaping
646
Motor Feedback Configuration
647
Load Feedback and Position Counter Configuration
648
Speed Error Calculation
649
Speed Controller
650
Torque Reference Source Selection and Modification
651
Operating Mode Selection
652
Reference Selection for Torque Controller
653
Torque Limitation
654
Torque Controller
655
Frequency Reference Selection
656
Frequency Reference Modification
657
Process PID Setpoint and Feedback Source Selection
658
Process PID Controller
659
Master/Follower Communication I (Master)
660
Master/Follower Communication II (Follower)
661
Further Information
663
Product and Service Inquiries
663
Product Training
663
Providing Feedback on ABB Drives Manuals
663
Document Library on the Internet
663
Other manuals for ABB ACS880-04XT
Firmware Manual
604 pages
Application Guide
46 pages
Electrical Planning Guide
50 pages
Electrical Planning Instructions
52 pages
5
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ABB ACS880-04XT Specifications
General
Brand
ABB
Model
ACS880-04XT
Category
Controller
Language
English
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