SECTION : 5B
FIVE–SPEED MANUAL TRANSAXLE
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS 5B–2. . . . . . . . . . . . . . . . . . . . . . . . . .
FASTENER TIGHTENING
SPECIFICATIONS 5B–2. . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS 5B–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS TABLE 5B–3. . . . . . . . . . . . . . . . . . .
DIAGNOSIS 5B–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISOLATE NOISE 5B–5. . . . . . . . . . . . . . . . . . . . . . . . . .
SYMPTOM DIAGNOSIS 5B–6. . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATORS 5B–9. . . . . . . . . . . . . . . . . .
GEARS AND CASE 5B–9. . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL AND CASE 5B–11. . . . . . . . . . . . . . .
SHIFT LINKAGE 5B–12. . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR 5B–15. . . . . . . . . . . . . .
ON–VEHICLE SERVICE 5B–15. . . . . . . . . . . . . . . . . . . .
CHECKING FLUID LEVEL 5B–15. . . . . . . . . . . . . . . . .
SHIFT LINKAGE ADJUSTMENT 5B–15. . . . . . . . . . .
GEARSHIFT LEVER 5B–17. . . . . . . . . . . . . . . . . . . . . .
GEARSHIFT TUBE, BOOT, BUSHING
AND/OR BEARING RING 5B–18. . . . . . . . . . . . . . . .
CONTROL SHIFT ROD 5B–23. . . . . . . . . . . . . . . . . . .
LINKAGE LEVER AND/OR BUSHINGS 5B–24. . . . .
SPEEDOMETER DRIVEN GEAR 5B–30. . . . . . . . . . .
SHIFT LEVER COVER 5B–32. . . . . . . . . . . . . . . . . . . .
DRIVE AXLE SEAL 5B–34. . . . . . . . . . . . . . . . . . . . . . .
TRANSAXLE ASSEMBLY 5B–34. . . . . . . . . . . . . . . . .
UNIT REPAIR 5B–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAJOR COMPONENT DISASSEMBLY 5B–42. . . . .
INPUT SHAFT AND CLUSTER GEAR 5B–53. . . . . .
MAINSHAFT 5B–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING CASE 5B–71. . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL 5B–74. . . . . . . . . . . . . . . . . . . . . . . . . .
MAJOR COMPONENT ASSEMBLY 5B–82. . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION 5B–91. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIVE–SPEED MANUAL TRANSAXLE 5B–91. . . . . . .