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Delta AH Series User Manual

Delta AH Series
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AH Motion Controller Operation Manual
4-2
_4
4.1 Quick Start
The section provides a simple example, and leads users to create a traditional ladder diagram in ISPSoft in a short time.
In order to help users quickly understand the functions provided by ISPSoft, and create a traditional ladder diagram,
programming concepts related to IEC 61131-3 are not introduced in this section. For example, POUs, function blocks,
variables, and etc. are not introduced. The concepts related to IEC 61131-3 will be introduced in the following chapters.
4.1.1 Example
When the equipment operates, the parts on the conveyer are conveyed from left to right. If a sensor senses that a part is
under an injector, the PLC will send a trigger signal to the injector, and the injector will injects the glue. How long the part
will be injected is set externally, and is not controlled by the program in the PLC. However, the program in the PLC must
be able to turn the trigger signal OFF so that the trigger signal can be sent next time. There are two injectors above the
conveyer, and the two injectors inject glue in the same way.
Besides, there is a sensor at the left side of the conveyer. When a part passes the sensor, the sensor value increases by
one increment. If the sensor value is 100, the internal completion flag will be set to ON. The state of the flag can be used
by other procedures later. However, the use of the state of the flag is not introduced in this example.
4.1.2 Hardware
In this example, the CPU module used is AHxxEMC-5A, the digital I/O module used is AH16AP11R-5A, and the
backplane used is AHBP05M2-5A. The table below is an I/O allocation table.
Type
ID
Description
Digital input
X2.0
START button
Digital input
X2.1
STOP button
Digital input
X2.2
In position sensor 1
Digital input
X2.3
In position sensor 2
Digital input
X2.4
Counting sensor
Digital output
Y2.0
Conveyer
Digital output
Y2.1
Trigger signal for injector 1
Digital output
Y2.2
Trigger signal for injector 2

Table of Contents

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Delta AH Series Specifications

General IconGeneral
SeriesAH Series
TypePLC
Programming LanguageFunction Block Diagram, Structured Text
Communication PortsEthernet, RS-232, RS-485
Power Supply24V DC

Summary

Preface

Introduction to AH Motion Controller Operation

Introduces the AH series Motion Controller CPU, system overview, programming, and troubleshooting.

Related AH Motion Controller Manuals

Lists other relevant manuals for AH Motion Controller series and AH500 series.

Navigation Between Manuals

Explains how to navigate and reference different manuals for system configuration and applications.

Chapter 1 Introduction to Motion Control Operation

Features of AH Motion

Details the advanced motion control capabilities, including PLCopen instructions and network communications.

AH Motion System Configurations

Describes the basic configurations of the AH Motion Controller series, including network and module setup.

Basic Operating Procedures for Motion Control

Outlines the fundamental steps for setting up and operating the AH Motion Control system.

Specifications of AH Motion CPU

Provides detailed environmental and general specifications for the AHxxEMC-5A series CPU.

Chapter 2 Hardware Setup

Installation Procedures

Covers the essential steps for installing the motion controller system, including CPU rack and backplane mounting.

Wiring Guidelines

Explains the connection structure and wiring for power supply and CPU modules.

Chapter 3 Software Setup

Installing and Uninstalling ISPSoft

Details the system requirements and step-by-step procedures for installing and uninstalling ISPSoft.

Installing and Uninstalling COMMGR

Provides instructions for installing and uninstalling the COMMGR software, a communication manager.

Connecting ISPSoft with AH Motion CPU

Describes the methods for connecting ISPSoft to the AH Motion Controller CPU via USB or Ethernet.

Chapter 4 Operating ISPSoft

Quick Start Example

Provides a simple example to guide users through creating a ladder diagram in ISPSoft.

Creating a Project in ISPSoft

Outlines the procedures for creating and managing projects within the ISPSoft software.

Creating a New Project

Details the steps for creating a new project, including naming and PLC type selection.

Hardware Configuration

Explains how to configure hardware components, including backplanes and modules within HWCONFIG.

Setting CPU and Module Parameters

Covers setting parameters for CPU modules and extension modules within ISPSoft's configuration windows.

Setting Module Parameters

Details parameter settings for various Analog Input/Output and Temperature Modules.

Setting PLC Parameters

Explains how to configure PLC parameters, specifically focusing on IO Input Filters.

Creating a Ladder Program

Guides users through the process of creating a traditional ladder diagram in ISPSoft.

Testing and Debugging a Program

Covers creating connections, downloading programs, and performing connection tests for debugging.

Setting a Real-time Clock

Explains how to set the real-time clock of the PLC using ISPSoft's tools.

Chapter 5 Understanding Common Devices

Introduction to Common Devices

Introduces common devices used in programming, including symbols and enumerations.

Common Devices Overview

Describes concepts of values, strings, and devices like relays, timers, and data registers.

EtherCAT Symbols

Details the EtherCAT symbols used to read states of EtherCAT slaves within ISPSoft.

Symbols and Data Types

Explains the application, classes, and data types of symbols used in PLC programming.

User-defined Data Type (ENUM)

Describes the user-defined data type for enumeration (ENUM) and its setting methods.

Chapter 6 Understanding Motion Control Devices

Motion Control Devices Overview

Introduces motion control devices used for configuring motion axis parameters in ISPSoft.

Structures Applicable for Motion Control

Details the PLCopen structures like AXIS_REF, AXES_GROUP_REF, and TRIGGER_REF.

Parameters for Motion Axes

Explains axis parameters grouped under the AXIS_REF structure for motion axis setup.

Chapter 7 Motion Control Programming

Introduction to Motion Control Programming

Explains programming concepts like Program Organization Units (POUs) and tasks related to IEC 61131-3.

Motion Control Program Architecture

Describes the program architecture and types of POUs (PROGs, FBs) within ISPSoft.

Motion Control Instructions

Lists and explains motion control instructions, including DFB and MC instructions.

Axis Configuration

Details parameters for configuring motion axes, including type, speed, and position settings.

State Transitions

Illustrates state transitions for single-axis and multi-axis motion control based on PLCopen standards.

Buffer Mode Operations

Explains the six buffer modes available for executing sequential motion instructions.

Execution of Function Block Instructions

Defines the common interface of motion control function blocks, including inputs, outputs, and timing diagrams.

Axis Positions

Describes position types and applicable positions for servo and virtual axes in motion control.

Electronic Cam Operation

Introduces electronic cam (e-cam) operations and steps for applying e-cam using software settings.

Chapter 8 Memory Cards

Overview of Memory Cards

Provides information on memory card types, appearances, and specifications, focusing on SD and SDHC.

Using a Memory Card

Explains the process of formatting a memory card for use with the AH Motion Controller CPU.

Installing and Removing a Memory Card

Details the procedure for installing and removing memory cards from the CPU's SD slot.

Memory Card Contents and Structure

Describes the initialization and default folder structure of a memory card used with the AH system.

Reading and Writing Memory Card Data

Covers backing up and restoring system data using memory cards and the CARD Utility.

CARD Utility Functions

Explains the functionalities of the CARD Utility for backup, restore, and project export operations.

System Backup Procedures

Details the step-by-step process for backing up system data to a memory card or PC.

System Restoration Procedures

Guides users through restoring system data from backup files to the CPU or ISPSoft project.

Chapter 9 Troubleshooting

Inspection and Troubleshooting

Provides basic inspection steps and procedures for identifying and resolving system errors.

Error Codes and Indicators

Lists and explains error codes, descriptions, CPU status, and LED indicator behaviors.

Troubleshooting CPU Errors

Offers corrective actions for various CPU errors indicated by ERROR and BUS FAULT LEDs.

Troubleshooting I/O Modules

Provides guidance for troubleshooting errors related to Analog I/O and Temperature Measurement Modules.

Troubleshooting Limitation Errors

Addresses software and hardware limit errors, including error codes and handling processes.

Appendices

Installing USB Driver for AH Motion CPU

Step-by-step guide for installing the USB driver for AH Motion CPU on Windows 7.

Device Addresses Overview

Lists standard Modbus and AHxxEMC device addresses for various device types.

CPU Module Operating Principles

Explains the operation, diagnosis, I/O refreshing, and communication service of the CPU module.

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