KTM 400 EXC EU 2011 User Manual

30JENGINE - WORK ON THE INDIVIDUAL PARTS 136
Chlckl!lllhift mlchanlsm
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Cit 200174-01
- Check needle bearing. and collar sleeve. for damage and wear.
~ If there is damage or wear:
- Change the needle bearing and collar sleeve.
- Check the intermediate clutch
discs. for damage and wear.
» If the intermediate discs are not flat or have punctiform outbreaks:
- Change all intermediate discs.
- Check clutch facing discs. for discoloration and scoring.
» If there is discoloration or scoring:
- Change all clutch lining discs.
- Check the thickness
of clutch facing discs •.
Clutch facing disc - thickness
Outer I 2.6 ... 2.7 mm (0.102 ... 0.106 in)
Innermost
I 2.9 ... 3.0 mm (0.114 ... 0.118 in)
•
If the clutch lining disc does not meet specifications:
-
Change all clutch lining discs.
- Check pretention ring and support
ring" for damage and wear.
» If there is damage or wear:
- Change the pretension ring and support ring.
- Check the inner clutch hub. for damage and wear.
» If there is damage or wear:
- Change the inner clutch hub.
Check shift forks
0 for wear on blade •.
Shift fork
Thickness at leaf
14.85 ... 4.95 mm (0.1909 ...
0.1949 in)
•
If the measured value does not meet specifications:
-
Change the shift fork.
-
Check shift grooves. of shift drum. for wear.
•
If the shift groove is worn:
-
Change the shift drum.
-
Check the seat of the shift drum in grooved ball bearing •.
•
If the shift drum is not correctly seated:
-
Change the shift drum andlor the grooved ball bearing.
-
Check grooved ball bearing. for smooth operation and wear.
•
If the grooved ball bearing does not move easily or is worn:
-
Change the grooved ball bearing.
-
Check shift rollers 0 for surface damage and cracking.
•
If the shift roller exhibits surface damage or cracking:
-
Change the shift roller.
- Check
springs. of the shift rails for damage and wear.
• If the spring is damaged or worn:
-
Change the spring of the shift rail.
- Check shift
rails. for run-out on a lever surface.
» If there is run-out:
- Change the shift rail.
- Check the shift rails for grooving, scoring and smooth operation in the shift fork.
• If the shift rail has grooving, scoring or does not move easily in the shift fork:
-
Change the shift rail.
- Check sliding
plate. for wear on contact areas •.
I
30JENGINE - WORK ON THE INDIVIDUAL PARTS 136
Chlckl!lllhift mlchanlsm
~ /.
. -r:!ZJ~
""@ , .'. @~~O
II/@~ ~
e. ,%;{'O ....
8 --0 ~ (I
'. '.~\
°rtiftt -· ~
ij I e-
CD-, . O 8- ~
~ ~ e
~ --e
Cit 200174-01
- Check needle bearing. and collar sleeve. for damage and wear.
~ If there is damage or wear:
- Change the needle bearing and collar sleeve.
- Check the intermediate clutch
discs. for damage and wear.
» If the intermediate discs are not flat or have punctiform outbreaks:
- Change all intermediate discs.
- Check clutch facing discs. for discoloration and scoring.
» If there is discoloration or scoring:
- Change all clutch lining discs.
- Check the thickness
of clutch facing discs •.
Clutch facing disc - thickness
Outer I 2.6 ... 2.7 mm (0.102 ... 0.106 in)
Innermost
I 2.9 ... 3.0 mm (0.114 ... 0.118 in)
•
If the clutch lining disc does not meet specifications:
-
Change all clutch lining discs.
- Check pretention ring and support
ring" for damage and wear.
» If there is damage or wear:
- Change the pretension ring and support ring.
- Check the inner clutch hub. for damage and wear.
» If there is damage or wear:
- Change the inner clutch hub.
Check shift forks
0 for wear on blade •.
Shift fork
Thickness at leaf
14.85 ... 4.95 mm (0.1909 ...
0.1949 in)
•
If the measured value does not meet specifications:
-
Change the shift fork.
-
Check shift grooves. of shift drum. for wear.
•
If the shift groove is worn:
-
Change the shift drum.
-
Check the seat of the shift drum in grooved ball bearing •.
•
If the shift drum is not correctly seated:
-
Change the shift drum andlor the grooved ball bearing.
-
Check grooved ball bearing. for smooth operation and wear.
•
If the grooved ball bearing does not move easily or is worn:
-
Change the grooved ball bearing.
-
Check shift rollers 0 for surface damage and cracking.
•
If the shift roller exhibits surface damage or cracking:
-
Change the shift roller.
- Check
springs. of the shift rails for damage and wear.
• If the spring is damaged or worn:
-
Change the spring of the shift rail.
- Check shift
rails. for run-out on a lever surface.
» If there is run-out:
- Change the shift rail.
- Check the shift rails for grooving, scoring and smooth operation in the shift fork.
• If the shift rail has grooving, scoring or does not move easily in the shift fork:
-
Change the shift rail.
- Check sliding
plate. for wear on contact areas •.
I

KTM 400 EXC EU 2011 Specifications

General

Brand	KTM
Model	400 EXC EU 2011
Category	Motorcycle
Language	English