KTM 400 EXC EU 2011 User Manual

301ENGINE ASSEMBLY
Adjultinllhe valve clearance
Installinllh8 alternator CDV8r
- Remove special tool O.
I Crankshaft locking bolt (113080802) (r p. 254)
- Crank over the engine repeatedly.
- Position the engine at ignition top dead center.
(r p. 106)
- Check the valve clearance at all valves between the valve and rocker arm.
Guideline
Valve clearance
Exhaust at:
20 'C (68 'F)
I ntake at: 20 'C (68 'F)
0.12 ... 0.17 mm (0.0047 ...
0.0067
in)
0.10 ... 0.15 mm (0.0039 ...
0.0059
in)
I Feeler gauge (59029041100) (r p. 256)
• If the valve clearance does not meet specifications:
- Adjust the valve clearance.
(r p. 157)
- Remove special tool O.
- Mount and tighten screw •.
Guideline
157
I Plug, crankshaft location
110 Nm (7.4 Ibf It) I
- Remove the timing chain tensioner. (r p. 107)
- Remove the camshaft. (r p. 107)
- Raise rocker arm 0 on the outside.
- Remove
shims. and set down in the position in which they were installed.
- Correct the shims according to the findings from checking the valve clearance.
- Insert the
fitting shims •.
- Install the camshaft. (r p. 156)
- Install the timing chain tensioner. (r p. 156)
- Check the valve clearance. (r p. 157)
- Mount centering pins •. Position alternator cover gasket •.
301ENGINE ASSEMBLY
Adjultinllhe valve clearance
Installinllh8 alternator CDV8r
- Remove special tool O.
I Crankshaft locking bolt (113080802) (r p. 254)
- Crank over the engine repeatedly.
- Position the engine at ignition top dead center.
(r p. 106)
- Check the valve clearance at all valves between the valve and rocker arm.
Guideline
Valve clearance
Exhaust at:
20 'C (68 'F)
I ntake at: 20 'C (68 'F)
0.12 ... 0.17 mm (0.0047 ...
0.0067
in)
0.10 ... 0.15 mm (0.0039 ...
0.0059
in)
I Feeler gauge (59029041100) (r p. 256)
• If the valve clearance does not meet specifications:
- Adjust the valve clearance.
(r p. 157)
- Remove special tool O.
- Mount and tighten screw •.
Guideline
157
I Plug, crankshaft location
110 Nm (7.4 Ibf It) I
- Remove the timing chain tensioner. (r p. 107)
- Remove the camshaft. (r p. 107)
- Raise rocker arm 0 on the outside.
- Remove
shims. and set down in the position in which they were installed.
- Correct the shims according to the findings from checking the valve clearance.
- Insert the
fitting shims •.
- Install the camshaft. (r p. 156)
- Install the timing chain tensioner. (r p. 156)
- Check the valve clearance. (r p. 157)
- Mount centering pins •. Position alternator cover gasket •.

KTM 400 EXC EU 2011 Specifications

General

Brand	KTM
Model	400 EXC EU 2011
Category	Motorcycle
Language	English