KTM 400 EXC EU 2011 User Manual

301ENGINE - WORK ON THE INDIVIDUAL PARTS 119
Guideline
Oil jet, piston cooling M5 2 Nm
Loctile- 243""
(1.5 Ibf ft)
- Mou nt and tighten oi I jet •.
Guideline
1 Oil jet, conrod lubrication
1 M6x0.75
14 Nm (3 Ibf ft)
•
•
400368-01
- Blowout all oil holes with compressed air and check that they are clear.
- Install the oil pressure regulator valve. (
.. p. 121)
Workinl on ilia laft saction of tha anlina casa
- Remove all remaining dowels.
-
Remove oi I jet •.
- Remove the bearing retainer from crankshaft bearing. and balancer shaft bear-
ing
•.
- Remove countershaft shaft seal ring. and shift shaft •.
_ Info
I The shaft seal ring of crankshaft. can only be removed after disassembly
of the crankshaft bearing because there
is a small collar on the outside.
-
Remove the rest of the sealing compound and thoroughly clean the section of the
engi ne case.
- Warm the section of the engine case using an oven.
Guideline
1150 °C (302 OF)
- Place the section of the engine case on a flat sheet of wood and knock on the case;
the bearings will then fall out of the bearing seats.
_ Info
I Any bearings still remaining in the section of the engine case must be
removed with a suitable tool.
-
Press out the crankshaft shaft seal ring. from the inside toward the outside.
-
Press in the shaft seal ring from the outside toward the inside, with the open side
facing outward.
_ Info
I The shaft seal ring must be flush toward the outside.
301ENGINE - WORK ON THE INDIVIDUAL PARTS 119
Guideline
Oil jet, piston cooling M5 2 Nm
Loctile- 243""
(1.5 Ibf ft)
- Mou nt and tighten oi I jet •.
Guideline
1 Oil jet, conrod lubrication
1 M6x0.75
14 Nm (3 Ibf ft)
•
•
400368-01
- Blowout all oil holes with compressed air and check that they are clear.
- Install the oil pressure regulator valve. (
.. p. 121)
Workinl on ilia laft saction of tha anlina casa
- Remove all remaining dowels.
-
Remove oi I jet •.
- Remove the bearing retainer from crankshaft bearing. and balancer shaft bear-
ing
•.
- Remove countershaft shaft seal ring. and shift shaft •.
_ Info
I The shaft seal ring of crankshaft. can only be removed after disassembly
of the crankshaft bearing because there
is a small collar on the outside.
-
Remove the rest of the sealing compound and thoroughly clean the section of the
engi ne case.
- Warm the section of the engine case using an oven.
Guideline
1150 °C (302 OF)
- Place the section of the engine case on a flat sheet of wood and knock on the case;
the bearings will then fall out of the bearing seats.
_ Info
I Any bearings still remaining in the section of the engine case must be
removed with a suitable tool.
-
Press out the crankshaft shaft seal ring. from the inside toward the outside.
-
Press in the shaft seal ring from the outside toward the inside, with the open side
facing outward.
_ Info
I The shaft seal ring must be flush toward the outside.

KTM 400 EXC EU 2011 Specifications

General

Brand	KTM
Model	400 EXC EU 2011
Category	Motorcycle
Language	English