KTM 690 ENDURO EU 2008 User Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS 122
19.19Checking timing assembly
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300113-01
– Clean all parts well.
– Check the timing chain gear / timing chain sprocket  for damage and wear.
» If there is damage or wear:
– Replace the timing chain gear / timing chain sprocket.
– Check timing chain tensioning rail  for damage and wear.
» If there is damage or wear:
– Change the timing chain tensioning rail.
– Check timing chain guide rail  for damage and wear.
» If there is damage or wear:
– Change the timing chain guide rail.
– Check timing chain securing guide  for damage and wear.
» If there is damage or wear:
– Replace the timing chain securing guide.
– Check timing chain  for damage and wear.
» If there is damage or wear:
– Change the timing chain.
– Check that the timing chain links move easily. Let the timing chain hang down
freely.
» If the chain links no longer straighten out:
– Change the timing chain.
19.20Removing rocker arm
300113-10
– Remove screws .
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– Screw a suitable screw  into the rocker arm shafts . Pull out the rocker arm
shafts.
– Take off the rocker arm .
19.21Changing camshaft bearing
– Remove the rocker arm. ( p. 122)
300226-10
– Clamp the cylinder head.
Clamping plate (75029050000) ( p. 218)
– Remove the large camshaft bearing using the special tool .
Push-out drift (75029051000) ( p. 218)

KTM 690 ENDURO EU 2008 Specifications

General

Brand	KTM
Model	690 ENDURO EU 2008
Category	Motorcycle
Language	English

Summary

Front Fork and Triple Clamp Maintenance

Adjusting Front Fork Damping

Removing and Installing Fork Legs

Detailed steps for removing and installing the front fork legs.

Disassembling and Assembling Fork Components

Checking and Adjusting Steering Head Bearing Play

Rear Suspension and Swingarm Maintenance

Adjusting Shock Absorber Damping

Shock Absorber Servicing

Removing and Installing Shock Absorber

Detailed steps for removing and installing the rear shock absorber.

Front Wheel Maintenance

Front Wheel Removal and Installation

Detailed steps for removing and installing the front wheel.

Brake Disc Checks

Rear Wheel Maintenance

Rear Wheel Removal and Installation

Detailed steps for removing and installing the rear wheel.

Battery and Wiring Harness Maintenance

Battery Procedures

Adjusting Engine Characteristic

Brake System Maintenance

Front Brake System Maintenance

Procedures for front brake linings, lever, and fluid.

Rear Brake System Maintenance

Procedures for rear brake linings, lever, and fluid.

Engine Removal and Installation

Engine Removal Procedures

Detailed steps for removing the engine from the motorcycle.

Engine Installation Procedures

Detailed steps for installing the engine into the motorcycle.

Engine Disassembly Procedures

Engine Component Disassembly

Engine Work on Individual Parts

Work on Engine Case Sections

Detailed procedures for working on the right and left engine case sections.

Crankshaft and Balancer Shaft Procedures

Procedures related to crankshaft and balancer shaft inspection and replacement.

Clutch and Transmission Component Work

Engine Assembly Procedures

Transmission Shafts Assembly

Crankshaft and Balancer Shaft Installation

Procedure for installing the crankshaft and balancer shaft.

Engine Case, Oil Pumps, Locking Lever Installation

Procedures for installing engine case, oil pumps, and locking lever.

Clutch Cage, Crankshaft Sensor, Timing Chain Installation

Engine Timing and Piston Installation

Procedures for setting engine timing and installing the piston.

Cylinder Head and Camshaft Installation

Procedures for installing the cylinder head and camshafts.

Timing Chain Tensioner and Valve Clearance

Procedures for installing timing chain tensioner and adjusting valve clearance.

Lubrication System Maintenance

Oil Circuit and Engine Oil Level Check

Diagram of oil circuit and procedure for checking engine oil level.

Engine Oil Pressure Check

Procedure for checking the engine oil pressure.

Engine Oil and Filter Change

Steps for changing engine oil, filter, and cleaning oil screens.

Throttle Valve Body Settings

Checking and Adjusting Motor Drive Basic Setting

Flashing EFI/EPT Control Unit

Coding EFI/EPT Control Unit

Service Schedule

Maintenance Intervals and Tasks