KTM 690 ENDURO EU 2008 User Manual

TECHNICAL DATA - CHASSIS 178
Frame Lattice frame made of chrome molybdenum steel tubing,
powder-coated
Fork WP Suspension 4860 MXMA
Shock absorber WP Suspension 4618 with Pro‑Lever deflector
Suspension travel
Front 250 mm (9.84 in)
Rear 250 mm (9.84 in)
Brake system
Front Disc brake with dual-piston brake caliper, floating
Rear Disc brake with single-piston brake caliper, floating
Brake discs - diameter
Front 300 mm (11.81 in)
Rear 240 mm (9.45 in)
Brake discs - wear limit
Front 4.5 mm (0.177 in)
Rear 3.5 mm (0.138 in)
Tire air pressure, road, solo
Front 1.8 bar (26 psi)
Rear 1.8 bar (26 psi)
Tire air pressure with passenger / fully loaded
Front 2.0 bar (29 psi)
Rear 2.2 bar (32 psi)
Tire air pressure, offroad, single rider
Front 1.5 bar (22 psi)
Rear 1.5 bar (22 psi)
Secondary drive ratio 15:45
Chain 5/8 x 1/4” X‑ring
Steering head angle 63°
Wheelbase 1,498±15 mm (58.98±0.59 in)
Seat height unloaded 910 mm (35.83 in)
Ground clearance unloaded 300 mm (11.81 in)
Weight without fuel approx. 138.5 kg (305.3 lb.)
Maximum permissible front axle load 150 kg (331 lb.)
Maximum permissible rear axle load 200 kg (441 lb.)
Maximum permissible overall weight 350 kg (772 lb.)
Battery YTZ10S Battery voltage: 12 V
Nominal capacity: 8.6 Ah
maintenance-free
Fuse 58011109130 30 A
Fuse 75011088015 15 A
Fuse 75011088010 10 A
29.1Lighting equipment
Headlight H4 / socket P43t 12 V
60/55 W
Parking light W5W / socket W2.1x9.5d 12 V
5 W
Instrument lights and indicator lamps LED
Turn signal R10W / socket BA15s 12 V
10 W
Brake/tail light (690 Enduro EU,
690 Enduro AUS/UK)
LED

KTM 690 ENDURO EU 2008 Specifications

General

Brand	KTM
Model	690 ENDURO EU 2008
Category	Motorcycle
Language	English

Summary

Front Fork and Triple Clamp Maintenance

Adjusting Front Fork Damping

Removing and Installing Fork Legs

Detailed steps for removing and installing the front fork legs.

Disassembling and Assembling Fork Components

Checking and Adjusting Steering Head Bearing Play

Rear Suspension and Swingarm Maintenance

Adjusting Shock Absorber Damping

Shock Absorber Servicing

Removing and Installing Shock Absorber

Detailed steps for removing and installing the rear shock absorber.

Front Wheel Maintenance

Front Wheel Removal and Installation

Detailed steps for removing and installing the front wheel.

Brake Disc Checks

Rear Wheel Maintenance

Rear Wheel Removal and Installation

Detailed steps for removing and installing the rear wheel.

Battery and Wiring Harness Maintenance

Battery Procedures

Adjusting Engine Characteristic

Brake System Maintenance

Front Brake System Maintenance

Procedures for front brake linings, lever, and fluid.

Rear Brake System Maintenance

Procedures for rear brake linings, lever, and fluid.

Engine Removal and Installation

Engine Removal Procedures

Detailed steps for removing the engine from the motorcycle.

Engine Installation Procedures

Detailed steps for installing the engine into the motorcycle.

Engine Disassembly Procedures

Engine Component Disassembly

Engine Work on Individual Parts

Work on Engine Case Sections

Detailed procedures for working on the right and left engine case sections.

Crankshaft and Balancer Shaft Procedures

Procedures related to crankshaft and balancer shaft inspection and replacement.

Clutch and Transmission Component Work

Engine Assembly Procedures

Transmission Shafts Assembly

Crankshaft and Balancer Shaft Installation

Procedure for installing the crankshaft and balancer shaft.

Engine Case, Oil Pumps, Locking Lever Installation

Procedures for installing engine case, oil pumps, and locking lever.

Clutch Cage, Crankshaft Sensor, Timing Chain Installation

Engine Timing and Piston Installation

Procedures for setting engine timing and installing the piston.

Cylinder Head and Camshaft Installation

Procedures for installing the cylinder head and camshafts.

Timing Chain Tensioner and Valve Clearance

Procedures for installing timing chain tensioner and adjusting valve clearance.

Lubrication System Maintenance

Oil Circuit and Engine Oil Level Check

Diagram of oil circuit and procedure for checking engine oil level.

Engine Oil Pressure Check

Procedure for checking the engine oil pressure.

Engine Oil and Filter Change

Steps for changing engine oil, filter, and cleaning oil screens.

Throttle Valve Body Settings

Checking and Adjusting Motor Drive Basic Setting

Flashing EFI/EPT Control Unit

Coding EFI/EPT Control Unit

Service Schedule

Maintenance Intervals and Tasks