KTM 690 Enduro EU 2010 User Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS 145
» If the fixed gear does not move easily:
– Change the fixed gear or the countershaft.
– Check stop disks  for damage and wear.
» If there is damage or wear:
– Change the stop disk.
– Use new lock rings  in every repair job.
– Check bearing bush  for damage and wear.
» If there is damage or wear:
– Change the bearing bush.
– Assemble the countershaft. ( p. 146)
– Assemble the main shaft. ( p. 145)
19.37Assembling the main shaft
Info
Use new lock rings in every repair job.
– Oil all parts carefully before assembling.
– Check the transmission. ( p. 143)
(690 Enduro EU)
99
77
55
44
33
22
11
blbl
bkbk
66
88
301980-02
– Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
– Mount split needle bearing  and put on the fifth-gear idler gear  with the shift dogs facing upward.
– Mount stop disk  and lock ring .
– Push on the third/fourth-gear sliding gear  with the small gear wheel pointing downward, and mount lock ring .
– Push on stop disk  and split needle bearing .
– Put on the sixth-gear idler gear  with the shifting claws facing downward.
– Mount the second-gear fixed gear  with the collar facing downward and mount stop disk .
– Finally, check all gear wheels for smooth operation.
(690 Enduro R)

KTM 690 Enduro EU 2010 Specifications

General

Brand	KTM
Model	690 Enduro EU 2010
Category	Motorcycle
Language	English