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Siemens SIMOTION D435-2 Commissioning And Hardware Installation Manual
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SIMOTION D4x5-
2
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SIMOTION
SIMOTION D4x5-2
Commissioning and Hardwa
re Installation Manual
Valid for SIMOTION D4x5-2, CX32-2, CBE30-2 and
TB30
02/2012
Preface
Description
1
Installing
2
Connecting
3
Commissioning (hardware)
4
Parameter assignment /
addressing
5
Commissioning (software)
6
Service and maintenance
7
Diagnostics
8
Configuration o
f drive-related
I/Os (without symbolic
assignment)
A
Standards and approvals
B
ESD guidelines
C
2
Table of Contents
Preface
3
Table of Contents
7
Description
13
System Overview
13
System Components
18
I/O Integration
23
Commissioning Software
24
Safety Information
26
Installing
27
Installation Notes
27
Installing the SIMOTION D4X5-2
27
Mounting the SIMOTION D4X5-2 with Spacers
29
Mounting the SIMOTION D425-2 and D435-2 Without Spacers
30
Mounting the SIMOTION D445-2 and D455-2 Without Spacers (External Air Cooling)
31
Installing Supplementary System Components
33
Installing the TB30
33
Installing the CBE30-2
34
Installing the CX32-2
35
Removing the Cover of the CX32-2
40
Connecting
41
General Overview
41
Safety Information for Wiring
43
Opening the Front Cover
47
Power Supply
49
Safety Rules
49
Standards and Regulations
50
Mains Voltage
50
Connecting the Power Supply
51
Connecting DRIVE-Cliq Components
52
DRIVE-Cliq Wiring
52
Connectable DRIVE-Cliq Components
54
Connecting the CX32-2
56
Connecting I/Os
58
Creating a Shield Connection
59
Connecting I/Os of the TB30
61
Connecting PROFIBUS/MPI
63
PROFIBUS Connection Components
63
PROFIBUS Cables and Connectors
64
Length of PROFIBUS Cables
65
Rules for the Laying of PROFIBUS Cables
65
Connecting PROFIBUS DP (Interfaces X126 and X136)
66
Connection Rules in the PROFIBUS Subnet
67
Operating the X136 Interface as MPI
69
Connecting Ethernet
72
Wiring Ethernet
72
Ethernet Cables and Connectors
73
Connecting PROFINET IO Components
74
Wiring PROFINET
74
PROFINET Cables and Connectors
75
Routing
77
Routing on SIMOTION D
77
Routing on SIMOTION D (SINAMICS Integrated)
81
Commissioning (Hardware)
83
Requirements for Commissioning
83
Inserting the Compactflash Card
84
Checking the System
86
Switching on the Power Supply
86
RESET Button
89
User Memory Concept
89
SIMOTION D4X5-2 Memory Model
89
Properties of the User Memory
90
Operations and Their Effect on the User Memory
94
Module Replacement
103
Fan
106
Cooling the SIMOTION D4X5-2
106
Fan/Battery Module
107
Overview of States, Fan/Battery Module
108
Response to Overtemperature
111
Parameter Assignment / Addressing
113
Software Requirements
113
Creating a Project and Configuring the Communication
114
Creating a SIMOTION Project and Inserting a D4X5-2
114
Configuring the PROFIBUS PG/PC Interface
116
Configuring the Ethernet PG/PC Interface
117
Representation of SIMOTION D4X5-2 in HW Config
120
Configuring PROFIBUS DP
121
General Information about Communication Via PROFIBUS DP
121
Operating the SIMOTION D4X5-2 on PROFIBUS DP
122
Assignment of the PROFIBUS Addresses in HW Config
124
Setting the DP Cycle and System Cycle Clocks
125
Cycle Clock Scaling of External PROFIBUS Interface to Internal PROFIBUS Interface
126
Creating a New PROFIBUS Subnet
128
Modifying the Data Transmission Rate
129
Establishing a PG/PC Assignment
130
Configuring the MPI Bus
131
Operating the X136 Interface as MPI
131
MPI Parameters
131
Configuring an Ethernet Subnet
132
Properties of the Ethernet Interfaces
132
Configuring Ethernet Addresses in HW Config
136
Reading out IP and MAC Address
137
Configuring PROFINET IO
138
General Information about Communication Via PROFINET IO
138
Setting a Send Cycle Clock and System Cycle Clocks
142
Basic Principles
142
Setting of the Cycle Clocks (One Servo Activated = Default)
145
Setting of the Cycle Clocks (Two Servos Activated)
147
Using a Second PROFINET Interface
149
Properties of PROFINET
151
Configuration Tasks
151
Commissioning (Software)
153
Overview of Commissioning
153
Symbolic Assignment / Adaptation
153
Procedure When Commissioning
157
Important Functions for the Project Handling During Commissioning
158
Performing the Configuration for the D4X5-2 Offline
159
Overview
159
Accessing the Drive Wizard
160
Configuring Components
161
Downloading a Project into the Target System
181
Downloading a Project to the Compactflash Card
182
Loading a Project, Including Sources and Additional Data
184
Archiving a Project to the Compactflash Card (Zip File)
185
Performing an Online Configuration for the D4X5-2
186
Overview
186
Establish an Online Connection
187
Starting Automatic Configuration
188
Editing SINAMICS Components
192
Downloading a Project to the SIMOTION D4X5-2
192
Configuring a CX32-2
194
Overview
194
Basic Principles of the CX32-2
194
Preparing for Configuration
196
Displaying the Topology
198
CX32-2 Offline Configuration
200
Loading a Project Created Offline to the Target System
200
Loading a Project Created Offline to the CF Card
201
Performing an Online Configuration for the CX32-2
202
CX32-2 Configuration Information
204
CX32-2 Power-Up
204
Interconnecting the Infeed "Operation" Signal on the CX32-2
204
Upgrading the CX32-2
207
Replacing the CX32-2
208
Additional Information on Configuring the SINAMICS Integrated
209
Settings for DP Slave Properties
209
Using Vector Drives
211
Setting the Time of Day
213
Backing up / Restoring / Deleting SINAMICS NVRAM Data
217
SINAMICS Diagnostic Buffer
221
Acyclic Communication with the Drive
221
Control Properties and Performance Features
223
Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs
224
Testing a Drive with the Drive Control Panel
226
Creating and Testing Axes
229
Overview of SIMOTION Engineering
229
Creating an Axis with the Axis Wizard
229
Testing the Axis with the Axis Control Panel
236
Activating the Infeed (Line Module)
239
Infeed Without DRIVE-Cliq Connection
239
Infeeds with DRIVE-Cliq Connection
241
Using One Infeed for Several Cus
242
Setting up Addresses and Message Frames
243
Setting up Communication for Symbolic Assignment
243
Message Frame Configuration
244
Linking an Additional Encoder (Optional)
248
Basic Principles
248
Additional Encoders on the Drive
249
Additional Encoders Via PROFIBUS/PROFINET
250
Symbolic Assignment of I/O Variables (Profidrive Message Frame / Drive Parameters)
251
Symbolic Assignment of I/O Variables to the Profidrive Message Frame of the to Axis
251
Symbolic Assignment of I/O Variables to Drive Parameters
252
Configuring Drive-Related I/Os (with Symbolic Assignment)
255
Configuration of the I/O Terminals
257
Configuration of the D4X5-2 I/Os (Terminal X122/X132)
258
Configuration of the D4X5-2 I/Os (Terminal X142)
260
Configuration of the CX32-2/Cu3Xx/Tb30/Tmxx I/O Terminals
261
Configuration of the TMC I/O Terminals
261
Configuration of the Technology Objects and I/O Variables
262
Configuration of Global Measuring Inputs
262
Configuration of Local Measuring Inputs
263
Configuration of Output Cams / Cam Tracks
264
Configuration of the I/Os (Variables / to Axis)
266
DMC20/DME20 DRIVE-Cliq Hub
268
Hub Properties
268
Creating a DMC20/DME20 DRIVE-Cliq Hub
269
TM41 Terminal Module
270
Overview
270
Configuring TM41 at SINAMICS Integrated
271
Configuring the TM41 Using the Axis Wizard
272
Optimizing the Drive and Controller
273
Overview of Automatic Controller Setting
273
Automatic Speed Controller Setting
274
Automatic Position Controller Setting
275
Measuring Functions, Trace, and Function Generator
277
Manual Speed Controller Optimization
278
Loading and Saving SIMOTION User Data
283
Deleting Data
285
Overview of Data Deletion
285
Memory Reset of SIMOTION D4X5-2
285
Deleting User Data on Compactflash Card
288
Restoring the Default Settings of SINAMICS Integrated
289
Setting SIMOTION D4X5-2 to the Factory Settings
289
Powering down the System
291
Configuring Safety Integrated Functions
291
Quantity Structures
298
Migration of SIMOTION D4X5 to SIMOTION D4X5-2
301
Changeover from SIMOTION D4X5 to SIMOTION D4X5-2
301
Permissible Combinations
306
Service and Maintenance
309
Overview
309
Replacing Modules (Spare Part Scenario)
313
Parts Replacement for SIMOTION D4X5-2
313
Removal and Replacement of the SIMOTION D4X5-2
314
Replacing DRIVE-Cliq Components
315
Replacing the Compactflash Card
318
Adapting a Project (Upgrading the Project / Replacing the SIMOTION Controller)
319
Creating Backup Copies (Project/Cf)
319
Backing up User Data (Backup Variables)
320
Upgrading a User Project to the New SCOUT Version
322
Platform Replacement Via XML Export/Import
323
Preparing the Device Replacement
324
Device Replacement in HW Config
326
Upgrading Technology Packages
327
Upgrading the Device Version of SINAMICS S120 Control Units
329
Upgrading a Library
330
Save Project, Compile and Check Consistency
330
Performing a Firmware and Project Update
331
Upgrading the Boot Loader on the Compactflash Card
331
Update - Preparatory Measures
331
Upgrade Via IT DIAG
332
Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)
333
Update Via Compactflash Card
337
Backup of the Compactflash Card Data
337
Firmware Update Via Compactflash Card
339
Upgrading SINAMICS
339
Download Project to Target System
341
SIMOTION Compactflash Card
342
Changing the Compactflash Card
342
Writing to the the Compactflash Card
342
Formatting the Compactflash Card
343
Bootloader on the Compactflash Card
344
Recommended Method of Handling Compactflash Cards
345
Card Reader for CF Cards
345
Diagnostics
347
Diagnostics Via LED Displays
347
SIMOTION D4X5-2 and SINAMICS Integrated Displays
348
LED Displays of the PROFINET Interface
354
LED Displays of the Ethernet Interface
357
LED Displays of the CX32-2 Controller Extension
357
Diagnostic Data and Non-Volatile SIMOTION Data
359
Overview
359
Backup of Diagnostic Data and Non-Volatile SIMOTION Data
359
Diagnostic Data
359
Non-Volatile SIMOTION Data (Retain Data)
360
Procedure for Backing up During Operation
361
Procedure for Backing up During Startup
363
Storing Data
366
Diagnostics Via Websites
367
Deleting/Restoring Non-Volatile SIMOTION Data
368
Backing up Diagnostics Data and Non-Volatile SIMOTION Data Using IT DIAG
370
Additional Service and Diagnostics Options
372
SIMOTION Task Profiler Application
372
Diagnostics Using IT DIAG
372
Configuration of Drive-Related I/Os (Without Symbolic Assignment)
373
Overview
373
Local and Global Measuring Inputs
374
Configuring Local Measuring Inputs
376
Standards and Approvals
379
General Rules
379
SIMOTION D4X5 Device-Specific Notes
381
Safety of Electronic Controllers
382
ESD Guidelines
385
ESD Definition
385
Electrostatic Charging of Individuals
386
Basic Measures for Protection against Discharge of Static Electricity
387
Index
389
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Siemens SIMOTION D435-2 Specifications
General
Brand
Siemens
Model
SIMOTION D435-2
Category
Control Unit
Language
English
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