Suzuki RMX450Z Service Manual

5B-14 Manual Transmission:
10) Remove the gearshift pawls (8), pins (9), springs
(10) and gearshift roller (11).
11) Remove the gearshift cam driven gear pin (12) and
gearshift cam stopper plate (13).
12) Remove the gearshift cam stopper (14), spring and
washer.
13) Remove the gearshift arm stopper (15) and washer.
Installation
Install the gearshift shaft/gearshift cam plate in the
reverse order of removal. Pay attention to the following
points:
• Apply a small quantity of thread lock to the gearshift
arm stopper (1) and tighten it to the specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER “1303” or
equivalent)
Tightening torque
Gearshift arm stopper (a): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
• Assemble the gearshift cam stopper (2), washer (3),
spring (4) and bolt (5).
• Tighten the gearshift cam stopper bolt (5) to the
specified torque.
NOTE
Hook the return spring end “A” to the
gearshift cam stopper.
Tightening torque
Gearshift cam stopper bolt (b): 10 N·m (1.0 kgf-
m, 7.0 lbf-ft)
1010
99
11
8
IA02J1520034-01
12
13
IA02J1520035-02
14
IA02J1520036-01
15
IA02J1520037-01
(a)
1
IA02J1520038-01
2
3
4
5
IA02J1520039-01

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm