Suzuki RMX450Z Service Manual

Manual Transmission: 5B-15
• Check the gearshift cam stopper moves smoothly.
• Locate the gearshift cam in the neutral position.
• Install the gearshift cam stopper plate (6).
NOTE
Align the gearshift cam stopper plate groove
“B” with the gearshift cam pin “C”.
• Apply a small quantity of thread lock to the gearshift
cam driven gear pin (7) and tighten it to the specified
torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER “1322” or
equivalent)
Tightening torque
Gearshift cam driven gear pin (c): 24 N·m (2.4
kgf-m, 17.5 lbf-ft)
• Instal the springs (8), pins (9), pawls (10) and
gearshift roller (11) to the gearshift cam driven gear
(12).
NOTE
Wider side “D” of pawl should be positioned
outside.
• With the pawls held in pushed position, install the
pawl lifter (13).
“A”
(b)
IA02J1520040-02
6
“B”
“C”
IA02J1520041-01
(c)
7
IA02J1520042-02
8
9
11
10
12
IA02J1520043-01
“D”
IA02J1520044-01
13
IA02J1520045-01

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm