Suzuki RMX450Z Service Manual

5C-9 Clutch:
3) Install the primary driven gear assembly (3) and
thrust washer (4).
4) Install the clutch sleeve hub (5) and new washer (6).
NOTE
The removed washer must be replaced with a
new one.
5) Install the clutch sleeve hub nut (7).
NOTE
The concave side “A” of clutch sleeve hub
nut (7) faces inside.
6) Hold the clutch sleeve hub with the special tools.
Special tool
(A): 09920–53740 (Clutch sleeve hub
holder)
(B): 09920–31020 (Extension handle)
7) Tighten the clutch sleeve hub nut (7) to the specified
torque.
Tightening torque
Clutch sleeve hub nut (a): 90 N·m (9.0 kgf-m,
65.0 lbf-ft)
8) Make sure the clutch sleeve hub for smooth
movement.
9) Bend the tongue of the washer (6) securely.
10) Insert the push rod into the countershaft.
11) Apply engine oil to the clutch release thrust bearing
(8).
NOTE
The covered side of the bearing (8) should
face outside.
12) Install the push piece (9) and bearing (8).
3
4
IA02J1530035-02
5
6
7
“A”
IA02J1530023-02
(A)
(B)
(a)
7
IA02J1530024-02
6
IA02J1530025-02
8
9
IA02J1530036-04

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm