Suzuki RMX450Z Service Manual

Clutch: 5C-10
13) Install the spring washer seat (10) and spring washer
(11) onto the clutch sleeve hub correctly.
14) Apply engine oil to the clutch drive plates and driven
plates.
15) Install the clutch drive plates and driven plates one
by one to the clutch sleeve hub in the prescribed
order.
NOTE
Two kinds of the drive plate (No. 1, No. 2) are
equipped in the clutch system, they can be
distinguished by form of clutch facings.
NOTE
Two kinds of the driven plate (No. 1 and No.
2) are equipped in the clutch system, they
can be distinguished by color.
The No. 2 driven plate should be installed
innermost.
16) Install the clutch pressure plate (16) and clutch
springs.
17) Tighten the clutch spring set bolts to the specified
torque.
Tightening torque
Clutch spring set bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-
ft)
NOTE
Tighten the clutch spring set bolt little by
little and diagonally.
18) Install new gasket (17).
CAUTION
!
Use new gasket to prevent oil leakage.
12. No. 2 drive plate (3 pcs. + 1 pc.)
13. No. 2 driven plate (1 pc.)
14. No. 1 driven plate (6 pcs.)
15. No. 1 drive plate (4 pcs.)
“B”: Direction of outside
Drive plate “a” “b”
No. 1 10.5 mm (0.41 in) 5.2 mm (0.20 in)
No. 2 9.0 mm (0.35 in) 6.7 mm (0.26 in)
11
10
IA02J1530037-03
“B”
14
12
15
12
13
IA02J1530026-06
“a”
“b”
IA02J1530043-01
Driven plate Color
No. 1 Sliver
No. 2 Gray (Heat treated)
16
IA02J1530027-03
17
IA02J1530028-03

Suzuki RMX450Z Specifications

General

Displacement	449cc
Compression Ratio	12.5:1
Fuel System	Fuel injection
Starter	Electric
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Engine Type	4-stroke, liquid-cooled, DOHC
Bore x Stroke	96.0 mm x 62.1 mm
Front Brakes	Single disc
Rear Brakes	Single disc
Front Tire	80/100-21
Fuel Tank Capacity	6.2 L (1.6 US gal)
Overall Length	2185 mm (86.0 in)
Ground Clearance	325mm
Seat Height	955mm
Wheelbase	1, 480mm