Transmission
Installation
1.
Place a
new
torsional damper shaft housing
gasket over the crankcase.
Note:
• The gear position indicator shaft
can
also
be
filled after installing the torsional
damper shaft housing.
2. Install the gear position indicator shaft, engaging
the inner drive slot with the selector drum.
3. Locate the damper assembly
to
the crankcases
and push fully home, engaging the meshing
gears as
you
do
so.
4.
Fit
and
tighten the damper housing bolts
to
28Nm.
5.
Fit a new O-ring
to
the gear position sensor.
Lubricate the O-ring with petroleum jelly.
6. Fit the gear position sensor
and
tighten its fixings
to
9
Nm.
Input and Output Shaft Assemblies
Removal
Note:
• The input and output shafts may
be
removed
from
the upper crankcase after
first separating the lower crankcase
from
the
upper.
Note:
• The rear bearing
on
the input shaft
remains
in
the crankcase on removal of the
shaft.
1.
Remove the engine from the frame as described
on
page 10.2.
2. Separate the lower crankcase from the upper
as
described
on
page 5.5.
Note:
• The output shaft
may
be
retained in the
lower crankcase
on
separation from the
upper.
If
the output shaft
is
not retained
In
the lower crankcase, make a note of the
position
of
each selector fork on the
output shaft.
3.
Lift the output shaft from the upper crankcase
noting the orientation
of
each bearing and their
circlips.
4.
Remove the selector shaft and forks
as
described
on
page
8.7.
Note:
• The input shaft bearing housing fixlngs
may not
be
reused
but
should be retained
for use during installation of the input
shaft.
8.12
Service Manual - Rocket III
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