Brakes
2.
Check that the relief and supply ports
on
the
cylinder are not blocked.
cb~m
1.
Ports
Assembly
Never use mineral based grease
in
any part of the
braking system or
in
any area where contact with
the braking system
is
possible. Mineral based
grease will damage the hydraulic seals in the
calipers and master cylinders. A dangerous riding
condition leading
to
loss of motorcycle control
and
an
accident could result if this warning
is
ignored.
1.
Lubricate the piston
and
cylinder with
new,
clean
brake fluid.
Ensure that the piston
and
piston seal are fitted
facing the same
way
as noted during removal. A
dangerous riding condition leading
to
loss of
motorcycle control and
an
accident could result from
incorrect assembly of the master cylinder.
2.
Fit
the new piston set into the master cylinder
and retain with a
new
circlip.
1.
Piston
2.
Seal
(in correct orientation)
3.
Refit the master cylinder dust
cover.
Installation
1.
Locate the master cylinder
to
the handlebars.
2.
Position the clamp
to
the rear side of the
handlebars.
3.
Align the master cylinder/clamp split line with the
dot mark
on
the underside of the handlebar.
2~
e
\II.:".,....--;~
~
=
1.
Split line
2.
Dot
mark
4.
Tighten the clamp bolts, upper first and then the
lower to 15 Nm.
15.18
Service Manual - Rocket III
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