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ABB SACE Emax E2.2 User Manual

ABB SACE Emax E2.2
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ABB | SACE Emax 2
180 | © 2017 ABB | 1SDH001330R0002 - ECN000058721 Rev. A Electronic accessories | 3 - Ekip Measuring modules
Measurements
The following table lists the measurement accuracy for the modules:
Quantity Range Accuracy
Phase-to-phase voltage
(1)
100…1150 V AC ± 0.5 % @ 45…66 Hz
Frequency
(2)
30…80 Hz ± 0.1 %
(3)
(1)
With phase-to-phase voltage V greater than 690 V AC rated voltage (maximum 760 V AC), in the presence of
external sockets and an isolation transformer.
(2)
The measurement of the frequency is available with a a phase-to-phase voltage value 36 V AC, and is
unavailable with a phase-to-phase voltage value 32 V AC.
(3)
In the absence of harmonic distortion.
Connections
The modules must be mounted directly on the Mainboard, to the right of the trip unit. In parallel they are
connected to a connector, to which the phase and neutral voltages arrive either on the internal contacts of
the circuit-breaker, or on the external sockets.
Information on the assembly is available on the website http://www.abb.com/abblibrary/DownloadCenter/, in
particular in the kit sheet 1SDH001000r0505.
IMPORTANT: in the case of dielectric tests, you need to disconnect the modules as
illustrated in the assembly diagram, and to disconnect the external sockets from the
terminal box. It is not necessary to remove the modules.
An example with an E2.2 circuit-breaker in fixed and withdrawable versions is provided to the side.
The following is a view of the terminal box of E1.2 and E2.2-E4.2-E6.2 circuit-breakers with the relevant wiring
diagram:
R2
R1
U2
U1
38
36
35
98
96
95
YRMS33S51
YO
EKIP SupplyTrip Unit I/O
Ge-
Ge
Szc
K2
K1
W4
W3
Q4Q3Q2Q1YC
YU
YO2
RTC
I/O
TU
44
42
41
34
32
31
24
22
21
14
12
11
C12
C13
C11
C2
C3
C1
D2
D1
48
46
45
Ne
Rca
Ne-
Gzi
Szo
Szi
Gzo
Rct
Vn
V1
V2
V3
Module Module
YO
01
H4
02
K5
04
K10K9
94
92
H3
9181
H2
82
K4
K8
8474
K7
K3
H1
72
7161
HC
62
HC
64
54
52
51
Trip Unit I/O
HC
K6
Ge-
Ge
Szc
K2
K1
W4
W3
R2
R1
Q4Q3Q2Q1YC2YC
YU
YO2
RTC
I/O
TU
44
42
41
34
32
31
24
22
21
14
12
11
C22
C21
C12
C13
C11
C2
C3
C1
D2
D1
48
46
45
Ne
Rca
Ne-
Gzi
Szo
Szi
Gzo
Rct
Vn
V1
V2
V3
U2
U1
38
36
35
98
96
95
YRMS33S51
EKIP Signalling 4KQ5..Q10
Module Module Module
EKIP Supply
20
V1
V1
V2
V2
V3
V3
VN
VN
L3L2L1N
XV
XV
A4
X
A1
X
A4
L1 L2 L3
VN
VN
V3
V3
V2
V2
V1
V1
N
21
Ekip Measuring Pro
Ekip Measuring
Ekip Measuring Pro
Ekip Measuring
MEAS
K51 K51
MEAS
L3L2L1N
A3
B3
a3
b3
A2
B2
a2
b2
TU1
A1
B1
a1
b1
23
Ekip Measuring Pro
Ekip Measuring
MEAS
K51
VN
VN
V3
V3
V2
V2
V1
V1
E)
*
Ekip Measuring Pr
o
22
V1
V1
V2
V2
V3
V3
VN
VN
L3L2L1
K51
MEAS
L3L1 L2
GS
PE
3~
AB)
*
Diagrams 20 - 21 - 22 - 23
Further information is available on page 174, or on the website http://www.abb.com/abblibrary/
DownloadCenter/, where the wiring diagram is available 1SDm000091r0001.

Table of Contents

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ABB SACE Emax E2.2 Specifications

General IconGeneral
Rated Voltage (Ue)Up to 690V AC
StandardsIEC 60947-2
Poles3, 4
TypeAir Circuit Breaker
Protection FunctionsOverload, Short-circuit
MountingFixed
DimensionsVarious, depending on frame size and configuration. Consult ABB documentation.
WeightVarious, depending on frame size and configuration. Consult ABB documentation.

Summary

Circuit-breakers E1.2-E2.2-E4.2-E6.2

3 - Standards

Details compliance with international standards like IEC 60947 and EC directives.

Guide to the product choice

1 - List for Emax 2 selection

Provides criteria for selecting Emax 2 circuit-breakers based on device, standard, and characteristics.

Electrical characteristics

Lists electrical specifications such as rated voltage, current, and short-circuit breaking capacity.

Protection functions of the electronic trip units

Outlines available basic and additional protection functions for trip units.

Electrical and mechanical accessories

Lists electrical signalling, service trip units, motor operators, and mechanical accessories.

2 - Selectivity between ABB SACE circuit-breakers

Explains how to achieve selectivity between ABB SACE circuit-breakers for fault isolation.

Documents and Tools for the design engineer

2 - Software list

Lists available software tools for Emax 2 design, estimation, and thermal calculation.

3 - Documentation list

Provides a list of available brochures, product notes, white papers, catalogues, and handbooks.

Introduction to Ekip trip units

1 - Presentation

Introduces the five types of protection trip units for SACE Emax 2 and their functionalities.

Integrated functions: Self-diagnosis, Test and Power Controller

Explains integrated functions like self-diagnosis, testing, and power control.

Ekip Dip protection trip unit

1 - Operator interface

Describes the operator interface components and LEDs for Ekip Dip trip units.

2 - Protections

Details protections like L, S, I, G, and their parameters for Ekip Dip.

4 - Test

Guides through performing LED tests, battery tests, protection tests, and opening tests.

6 - Ekip Dip: additional functions

Describes functions like Maintenance, Local Bus, Date/Time, Programmable States, and Functions.

Ekip Touch protection trip unit

1 - Layout of the interface

Describes the functions, components, and navigation of the Ekip Touch interface.

6 - Menu

Provides access to Protections, Advanced, Settings, Test, About, and Measurements menus.

8 - Setting the parameters

Guides on modifying parameters, programming trip units, and editing pages.

9 - Touch protections

Introduces touch protections and lists protections against overload, short circuit, and earth faults.

10 - Measuring Pro protections

Details protections like UV, OV, VU, UF, OF, RP, Phase Sequence, Cos φ, and Synchrocheck.

11 - Hi-Touch protections

Introduces Hi-Touch protections and lists protections like S2, D, UV2, OV2, UF2, OF2.

12 - G Touch protections

Introduces G Touch protections and lists protections like S(V), RV, RQ, OQ, OP, UP.

13 - G Hi-Touch protections

Introduces G Hi-Touch protections and lists protections like ROCOF, S2(V), RQ2.

14 - External toroid protections

Explains Gext and Rc protections and their operating principles.

15 - Touch measurements

Lists available measurements for trip units, including instantaneous currents and history.

16 - Ekip Measuring Measurements

Details measurements for voltage, power, frequency, and energy using Ekip Measuring modules.

17 - Hi-Touch measurements

Covers Hi-Touch measurements for waveforms, harmonics, and network analysis.

18 - Test

Guides on performing Autotest, Trip Test, Test CB, Zone Selectivity, Ekip Signalling, and Rc Test.

19 - Self-diagnosis

Explains alarm tests, self-diagnosis signals, and programming errors.

20 - Operating features

Details operating currents, voltages, and auxiliary power supply specifications.

21 - Additional Ekip Touch functions

Covers functions like Line frequency, Local/Remote, Local Bus, Harmonics, Power Controller, etc.

22 - Default parameters

Lists default parameters for Ekip Touch, Hi-Touch, and G Hi-Touch trip units.

23 - Ekip Power Controller

Explains the Ekip Power Controller function for load management and energy optimization.

Protection curves

1 - Introduction

Illustrates trip curves for available protections and trip units.

2 - DIP protections

Shows tripping curves for L-I, L-S(t=k/I^2)-I, L-S(t=k)-I, and G protections.

3 - Touch protections

Displays tripping curves for L-I, L-S(t=k/I^2)-I, and L-S(t=k)-I protections.

4 - Measuring Pro protections

Shows tripping curves for UV, OV, VU, UF, OF, and RP protections.

5 - Hi-Touch protections

Displays tripping curves for D protection.

6 - G Touch protections

Shows tripping curves for S(V), RV, RQ, OQ, OP, and UP protections.

7 - G Hi-Touch protections

Displays tripping curves for ROCOF protection.

8 - External toroid protections

Shows tripping curves for Rc protection.

System Interface

Documents

Lists documents for Ekip Com communication modules and their integration files.

Specific applications

1 - Zone Selectivity

Explains Zone Selectivity, its implementation, and logic/hardware selectivity.

2 - Load control

Details the Ekip Power Controller for load management, power limits, and energy optimization.

3 - Generator protection

Describes specific protections and functions for low voltage synchronous generators.

Accessories

1 - Preliminary considerations

Covers standard accessories for fixed and withdrawable circuit-breakers.

2 - Wiring diagrams

Provides general wiring diagrams for circuit-breakers and switch-disconnectors.

Circuit-breaker terminal box

Shows terminal box views and differences for E1.2 and E2.2-E6.2 circuit-breakers.

Disassembly operations for circuit breakers E1.2

Details steps for removing front cover and protections for E1.2 circuit-breakers.

Mechanical Interlocks

Explains four types of mechanical interlocks for controlling circuit-breaker logic.

Operating modes for E2.2-E4.2-E6.2

Provides step-by-step instructions for manual opening and closing operations.

6 - Environmental conditions

Covers installation environment, temperature, weather, dust, and vibration standards.

7 - Installation

Provides information on overall dimensions and mounting hole drilling.

8 - Technical characteristics

Details protection degrees, dissipated power, and derating due to temperature.

9 - Accessories

Lists standard and additional accessories for circuit-breakers.

Identification of alarms or failures

Guides on identifying faults, causes, remedies, and signals shown on the display.

LEAP analysis program

Introduces the LEAP analysis program for assessing circuit-breaker health and life expectancy.

Service

Describes ABB's PowerCare services for electrification systems.

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