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ABB SACE Emax E2.2 User Manual

ABB SACE Emax E2.2
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ABB | SACE Emax 2
246 | © 2017 ABB | 1SDH001330R0002 - ECN000058721 Rev. A Electronic accessories | 16 - Other accessories
Ekip T&P module
The Ekip T&P module is part of the Ekip T&P programming and test kit for Ekip trip units, and allows you to:
Supply the trip unit in the absence of auxiliary voltage.
Access the information, the pages for programming the trip unit and activate the test pages, through the
Ekip Connect software (see page 245).
IMPORTANT: Ekip T&P can also be connected to the trip units when in service. In
case of connection to trip units in service, it is not possible to perform a trip test.
NOTE: Ekip T&P only powers the trip unit. Therefore, in order to set and to display information
on any electronic accessories connected to the terminal box, these must be powered with
an Ekip Supply module (see page 177).
It draws its power from the PC, and connects one side directly to the test connector at the front of the trip
unit, and on the other to the USB ports of the PC through the cable supplied.
It turns on after connecting to the PC, and is equipped with two LEDs, a green one indicating that the module
is on, and a yellow one indicating active communication.
Module Ekip Programming
Ekip Programming allows you to:
Supply the trip unit in the absence of auxiliary voltage.
Access the information and the pages for programming trip unit, through the Ekip Connect software (see
page 245).
IMPORTANT: Ekip Programming can be connected the trip units when they are in
service.
NOTE: Ekip Programming powers the trip unit only. Therefore, to set and display the information
for any electronic accessories connected to the terminal box, those accessories must be
powered with an Ekip Supply module (see page 177).
It draws its power from the PC, and connects one side directly to the test connector at the front of the trip
unit, and on the other to the USB ports of the PC through the cable supplied.
It turns on after connecting to the PC, and is equipped with two LEDs, a green one indicating that the module
is on, and a yellow one indicating active communication.
Ekip TT module
Ekip TT is supplied as standard with Emax 2 circuit-breakers if they are equipped with an Ekip Touch, Ekip
Hi-Touch, Ekip G Touch or Ekip G Hi-Touch protection trip unit, and with all loose trip units (ordered as spare
parts). Ekip TT allows you to:
Check that the opening mechanism of the circuit-breaker functions properly by commanding an opening
according to the test procedure (see page 28)
Power the trip unit so that you can see which protection tripped either on the display or through the lighting
of the corresponding LEDs in the absence of auxiliary voltage and where the circuit breaker is open due
to a protection tripping
Power the Ekip Touch, Hi-Touch, G Touch, and G Hi-Touch trip units in order to set the protections in the
absence of auxiliary voltage
IMPORTANT: Ekip TT can be connected to the trip units also when in service. In case
of connection to trip units in service, it is not possible to perform a trip test.
NOTE: Ekip TT powers the trip unit only. Therefore, in order to set and to display information
on any electronic accessories connected to the terminal box, these must be powered through
an Ekip Supply module (see page 177).
Ekip TT draws its power from three AA alkaline batteries 1.5V, connects to the test connector at the front of
the trip unit through the supplied cable, and is turned on by setting the side switch to ON.
It includes a LED that is green when the device is energized and the batteries are charged, and red when the
batteries are drained and need to be replaced.
Further information on Ekip TT is available on the website http://www.abb.com/abblibrary/DownloadCenter/, in
particular in the kit sheet 1SDH001000r0519, and in the Ekip Connect software manual 1SDH000891r0002.

Table of Contents

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ABB SACE Emax E2.2 Specifications

General IconGeneral
Rated Voltage (Ue)Up to 690V AC
StandardsIEC 60947-2
Poles3, 4
TypeAir Circuit Breaker
Protection FunctionsOverload, Short-circuit
MountingFixed
DimensionsVarious, depending on frame size and configuration. Consult ABB documentation.
WeightVarious, depending on frame size and configuration. Consult ABB documentation.

Summary

Circuit-breakers E1.2-E2.2-E4.2-E6.2

3 - Standards

Details compliance with international standards like IEC 60947 and EC directives.

Guide to the product choice

1 - List for Emax 2 selection

Provides criteria for selecting Emax 2 circuit-breakers based on device, standard, and characteristics.

Electrical characteristics

Lists electrical specifications such as rated voltage, current, and short-circuit breaking capacity.

Protection functions of the electronic trip units

Outlines available basic and additional protection functions for trip units.

Electrical and mechanical accessories

Lists electrical signalling, service trip units, motor operators, and mechanical accessories.

2 - Selectivity between ABB SACE circuit-breakers

Explains how to achieve selectivity between ABB SACE circuit-breakers for fault isolation.

Documents and Tools for the design engineer

2 - Software list

Lists available software tools for Emax 2 design, estimation, and thermal calculation.

3 - Documentation list

Provides a list of available brochures, product notes, white papers, catalogues, and handbooks.

Introduction to Ekip trip units

1 - Presentation

Introduces the five types of protection trip units for SACE Emax 2 and their functionalities.

Integrated functions: Self-diagnosis, Test and Power Controller

Explains integrated functions like self-diagnosis, testing, and power control.

Ekip Dip protection trip unit

1 - Operator interface

Describes the operator interface components and LEDs for Ekip Dip trip units.

2 - Protections

Details protections like L, S, I, G, and their parameters for Ekip Dip.

4 - Test

Guides through performing LED tests, battery tests, protection tests, and opening tests.

6 - Ekip Dip: additional functions

Describes functions like Maintenance, Local Bus, Date/Time, Programmable States, and Functions.

Ekip Touch protection trip unit

1 - Layout of the interface

Describes the functions, components, and navigation of the Ekip Touch interface.

6 - Menu

Provides access to Protections, Advanced, Settings, Test, About, and Measurements menus.

8 - Setting the parameters

Guides on modifying parameters, programming trip units, and editing pages.

9 - Touch protections

Introduces touch protections and lists protections against overload, short circuit, and earth faults.

10 - Measuring Pro protections

Details protections like UV, OV, VU, UF, OF, RP, Phase Sequence, Cos φ, and Synchrocheck.

11 - Hi-Touch protections

Introduces Hi-Touch protections and lists protections like S2, D, UV2, OV2, UF2, OF2.

12 - G Touch protections

Introduces G Touch protections and lists protections like S(V), RV, RQ, OQ, OP, UP.

13 - G Hi-Touch protections

Introduces G Hi-Touch protections and lists protections like ROCOF, S2(V), RQ2.

14 - External toroid protections

Explains Gext and Rc protections and their operating principles.

15 - Touch measurements

Lists available measurements for trip units, including instantaneous currents and history.

16 - Ekip Measuring Measurements

Details measurements for voltage, power, frequency, and energy using Ekip Measuring modules.

17 - Hi-Touch measurements

Covers Hi-Touch measurements for waveforms, harmonics, and network analysis.

18 - Test

Guides on performing Autotest, Trip Test, Test CB, Zone Selectivity, Ekip Signalling, and Rc Test.

19 - Self-diagnosis

Explains alarm tests, self-diagnosis signals, and programming errors.

20 - Operating features

Details operating currents, voltages, and auxiliary power supply specifications.

21 - Additional Ekip Touch functions

Covers functions like Line frequency, Local/Remote, Local Bus, Harmonics, Power Controller, etc.

22 - Default parameters

Lists default parameters for Ekip Touch, Hi-Touch, and G Hi-Touch trip units.

23 - Ekip Power Controller

Explains the Ekip Power Controller function for load management and energy optimization.

Protection curves

1 - Introduction

Illustrates trip curves for available protections and trip units.

2 - DIP protections

Shows tripping curves for L-I, L-S(t=k/I^2)-I, L-S(t=k)-I, and G protections.

3 - Touch protections

Displays tripping curves for L-I, L-S(t=k/I^2)-I, and L-S(t=k)-I protections.

4 - Measuring Pro protections

Shows tripping curves for UV, OV, VU, UF, OF, and RP protections.

5 - Hi-Touch protections

Displays tripping curves for D protection.

6 - G Touch protections

Shows tripping curves for S(V), RV, RQ, OQ, OP, and UP protections.

7 - G Hi-Touch protections

Displays tripping curves for ROCOF protection.

8 - External toroid protections

Shows tripping curves for Rc protection.

System Interface

Documents

Lists documents for Ekip Com communication modules and their integration files.

Specific applications

1 - Zone Selectivity

Explains Zone Selectivity, its implementation, and logic/hardware selectivity.

2 - Load control

Details the Ekip Power Controller for load management, power limits, and energy optimization.

3 - Generator protection

Describes specific protections and functions for low voltage synchronous generators.

Accessories

1 - Preliminary considerations

Covers standard accessories for fixed and withdrawable circuit-breakers.

2 - Wiring diagrams

Provides general wiring diagrams for circuit-breakers and switch-disconnectors.

Circuit-breaker terminal box

Shows terminal box views and differences for E1.2 and E2.2-E6.2 circuit-breakers.

Disassembly operations for circuit breakers E1.2

Details steps for removing front cover and protections for E1.2 circuit-breakers.

Mechanical Interlocks

Explains four types of mechanical interlocks for controlling circuit-breaker logic.

Operating modes for E2.2-E4.2-E6.2

Provides step-by-step instructions for manual opening and closing operations.

6 - Environmental conditions

Covers installation environment, temperature, weather, dust, and vibration standards.

7 - Installation

Provides information on overall dimensions and mounting hole drilling.

8 - Technical characteristics

Details protection degrees, dissipated power, and derating due to temperature.

9 - Accessories

Lists standard and additional accessories for circuit-breakers.

Identification of alarms or failures

Guides on identifying faults, causes, remedies, and signals shown on the display.

LEAP analysis program

Introduces the LEAP analysis program for assessing circuit-breaker health and life expectancy.

Service

Describes ABB's PowerCare services for electrification systems.

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