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RS 660 2021
APRILIA RS 660 2021 User Manual
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Gear selector
After removing the gear selector shaft from its
seat, it can now be broken down as described:
•
Remove the retaining plate (1) by slid-
ing it off the selector shaft (2) after
turning it.
•
Remove the spring (3).
CAUTION
PAY PARTICULAR ATTENTION TO THE CORRECT POSI-
TIONING DURING THE REASSEMBLY PHASE.
Starter motor
RS 660 - Tuono 660
Engine
ENG - 145
144
146
Table of Contents
The Value of Service
2
Index of Topics
5
Electrical System
7
Charge Level
8
Charge Modes
8
Static Test
11
Functional Inspection
11
Safety Rules
13
Maintenance Rules
14
Reassembling the Components
15
Electrical Connectors
15
Dimensions and Mass
18
Tightening Torques
20
Back Side
36
Index of Topics
48
Special Tools
48
Maintenance
54
Scheduled Maintenance Table
55
Recommended Products
56
Spark Plug
57
Engine Oil
58
Engine Oil Filter
61
Air Filter
61
Throttle Body Removal
62
Air Filter Housing
64
Checking the Ignition Timing
68
Components Installation
73
Checking the Valve Clearance
77
Cooling System
80
Level Check
80
Braking System
81
Front Brake Lever
83
Rear Brake Lever
84
Clutch System
84
Regolazione Leva Frizione
84
Headlight Adjustment
85
Removing System Components
86
Index of Topics
89
Electrical System
89
Electrical System Installation
90
Front Side
92
General Wiring Diagram
117
Control Unit
123
Index of Topics
124
Gearbox Shafts
127
Checking the Secondary Shaft
139
Assembling the Gearbox
140
Gear Selector
145
Starter Motor
145
Removing the Starter Motor
146
Installing the Starter Motor
150
Generator Side
158
Removing the Stator
161
Checking the Starter Clutch
163
Installing the Flywheel
164
Stator Installation
165
Flywheel Cover Installation
166
Removing the Clutch Cover
169
Disassembling the Clutch
171
Checking the Clutch Plates
175
Checking the Clutch Housing
175
Assembling the Clutch
177
Installing the Clutch Cover
181
Crankshaft Check
186
Piston-Cylinder Coupling
187
Connecting Rod Bushings
189
Removing the Head Cover
193
Removing the Cylinder Head
194
Cylinder Head
195
Removing the Valves
196
Installing the Valves
201
Chain Removal
210
Cam Timing
212
Installing the Cylinder Head
219
Crankcase - Crankshaft
222
Removing the Countershaft
225
Oil Pump
227
Index of Topics
233
Power Supply
233
Front Fork
240
Removing the Fork Legs
241
Draining Oil
243
Disassembling the Fork
246
Checking the Components
247
Filling Oil
251
Steering Bearing
259
Shock Absorbers
267
Index of Topics
273
Front Wheel
274
Rear Wheel
282
Swinging Arm
297
Left Side
301
Right Side
301
Drive Chain
307
Side Stand
326
Index of Topics
330
Operating Diagram
333
Abs Operation
335
Rear Brake Calliper
343
Front Brake Calliper
346
Rear Brake Disc
348
Disc Inspection
349
Front Brake Disc
350
Front Brake Pads
353
Rear Brake Pads
355
Front Brake Pump
361
Rear Brake Pump
363
Index of Topics
365
Water Pump
366
Removing the Radiator
371
Removing the Expansion Tank
374
Notes for Installation
376
Thermostatic Valve
376
Instrument Panel
387
Headlight Fairing
390
License Plate Light
394
Side Body Panels
395
Side Fairings
396
Rear Mudguard
402
Lower Cowl
403
Front Mudguard
410
Terminal Cover
418
4
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APRILIA RS 660 2021 Specifications
General
Brand
APRILIA
Model
RS 660 2021
Category
Motorcycle
Language
English
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