Manitou 200 ATJ User Manual

3 - 8
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1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS
ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE.
- CLEAN Fuel tank ........................................................................................... 3-48
- REPLACE Dry air filter safety cartridge ......................................................................... 3-48
- REPLACE Coolant............................................................................................. 3-49
- REPLACE Reduction gearbox oil............................................................................... 3-49
- REPLACE Front and rear axle differential oil.................................................................... 3-50
- REPLACE Front and rear wheel reduction gear oil .............................................................. 3-51
- REPLACE Hydraulic oil ........................................................................................ 3-52
- CLEAN Filling filter and suction strainer ..................................................................... 3-52
- CHECK Engine silent blocks * ............................................................................... 3-53
- CHECK Engine speeds *..................................................................................... 3-53
- CHECK Valve lash * ......................................................................................... 3-53
- CHECK Injectors * .......................................................................................... 3-53
- CHECK Hydrostatic transmission circuit pressure * ........................................................... 3-53
- CHECK Speeds of hydraulic movements * ................................................................... 3-53
- CHECK Condition of cylinders * ............................................................................. 3-53
- CHECK Condition of electric wiring * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
- REPLACE Air intake line and air suction hose * ................................................................. 3-53
- REPLACE Hoses and hose clamps for the coolant radiator * .................................................... 3-53
- REPLACE Injection pipes, fuel hoses and the hose clamps * .................................................... 3-53
- RESET Maintenance warning............................................................................... 3-53
* Consult your dealer.
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2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS, 500 HOURS AND 1,000 HOURS OF SERVICE.
- CHECK Coolant and oil radiators *........................................................................... 3-54
- CHECK Water pump and thermostat *....................................................................... 3-54
- CHECK Injection pump *.................................................................................... 3-54
- CHECK Alternator and starter *.............................................................................. 3-54
- CHECK Turbocharger *...................................................................................... 3-54
- CHECK Hydraulic circuit pressures * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
- CHECK Hydraulic circuit flow rates *......................................................................... 3-54
- CLEAN Hydraulic oil tank *.................................................................................. 3-54
- RESET Maintenance warning............................................................................... 3-54
* Consult your dealer.
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OCCASIONAL MAINTENANCE
- REPLACE Wheels ............................................................................................. 3-56
- BLEED The fuel supply circuit............................................................................... 3-57
- REPLACE Fuses/relays......................................................................................... 3-58
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OCCASIONAL OPERATION
- USE Swivelling engine plate ............................................................................. 3-62
- WINCH Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
- TRANSPORT Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
OCCASIONAL MAINTENANCE AND OPERATION
547399 (01/03/2019) 200 ATJ
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Manitou 200 ATJ Specifications

General

Brand	Manitou
Model	200 ATJ
Category	Boom Lifts
Language	English