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200 ATJ
Manitou 200 ATJ User Manual
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2 - 49
4
DISPL
A
Y
ABLE F
A
UL
T
IMPORT
ANT
C
e
r
t
ain c
ontrols may be lock
ed depending on the f
ault
.
R
efer to the maintenanc
e personnel if there is a f
ault
.
An ic
on
4
is displa
y
ed when a displa
yable fault is det
ec
t
ed
.
-
P
r
ess the DEF
or F
A
UL
T
butt
on (depending on v
ersion) t
o displa
y the F
A
UL
T P
A
GE:
A
FOR
W
ARD MOVEMENT JO
Y
STICK F
A
UL
T
B
L
OWER ARM JO
Y
STICK F
A
UL
T
C
UPPER ARM JO
Y
STICK F
A
UL
T
D
TELESC
OPE JO
Y
STICK F
A
UL
T
E
TURNT
ABLE RO
T
A
TION JO
Y
STICK F
A
UL
T
F
FUEL LE
VEL SENSOR F
A
UL
T
A
B
C
D
E
F
547399
(01/03/2019)
200
ATJ
www
.
duma
-r
ent.com
68
70
Table of Contents
Instructions to the Company Manager
8
The Operator
8
Platform
8
The Site
8
Maintenance
9
Modifying the Platform
9
Introduction
10
General Instructions
10
Operating Instructions
11
Safety Devices
11
Before Starting-Up the Platform
11
Driver’s Operating Instructions
11
Environment
12
Starting up the Electric-Powered Platform
13
Visibility
13
Safety Instructions
13
Starting-Up the Engine-Powered Platform
13
Operating the Platform
14
Stopping the Platform
14
Diesel Platform
14
Instructions for Welding and Blow Torch Work on an External Structure
15
Platform Maintenance Instructions
16
Maintenance Logbook
16
Lubricant and Fuel Levels
16
Battery Electrolyte Level (Electric Platform)
16
Washing the Platform
17
Welding on the Access Platform
17
Tilt Sensor
17
Electricity
17
If the Platform Is Not to be Used for a Long Time
18
Preparing the Platform
18
Protecting the Engine (Diesel Platform)
18
Battery Charging (Electric Platform)
18
Disposing of the Platform
19
Recycling of Materials
19
Environmental Protection
19
Used Batteries
19
Description
21
Stickers
26
Ground Safety Instructions
28
Black Arrow
28
Basket Safety Instructions
28
White Arrow
28
Wheel Load
29
Hand Crushing Hazard
29
Danger Keep Away
29
Danger of Crushing
29
Rotating Element Hazard
30
Hot Element Hazard
30
Washing Instruction
30
Harness Attachment Point
31
Backup Pump
31
Emergency Control Procedure
31
Antifreeze
32
Hydraulic Oil
32
Diesel
32
Lashing Point
32
Battery Housing
33
Power Fuse
33
Platform Key Location
33
Reset Button
33
Identification of the Platform
34
Platform Manufacturer's Plate
34
Engine
34
Hydrostatic Pump
35
Front Axle
35
Rear Axle
35
Speeds and Movements
36
Load Specifications
36
Characteristics
36
Dimensions and Diagram
40
Safety Components
42
Guardrail
42
Harness Attachment Points
42
Turntable Locking Pin
43
Lock the Turntable
43
Unlock the Turntable
43
Control Panel and Safety Devices at Ground Level
44
Table of Contents
45
Control Panel and Safety Devices in the Basket
46
Emergency Stop Button
48
Ignition Switch
48
Engine Starter Button
48
Navigation Screen Interface Keys
51
Interface Screen
52
Backup Pump Button
52
Horn
52
Orange Rotating Beacon Light
53
Blue Flashing Light (Option: "Safemansystem")
53
LEVELLING SENSOR (First Version)
53
LEVELLING SENSOR (Second Version)
53
Emergency Stop Button
54
Engine Starter Button
54
Pedal Switch
54
Preheat Indicator Lamp
54
Basket Rotation Switch
55
Horn Button
55
Jib Switch
55
Basket Tilt Switch
56
Main Arm and Turntable Control Handle
56
Driving/Steering Control Handle
57
Secondary Arm and Telescope Control Handle
57
Driving Speed Selection Switch
58
Steering Mode Selection Switch
58
Differential Locking Button
59
Wheel Alignment Indicator Lights
59
Tilting/Oscillation Alarm Light
60
Overload Alarm Light
61
Use on Slope Button
61
Fault Alarm Indicator Light
62
Low Fuel Level Alarm Light
62
Backup Pump Button
63
Generator Button (Option: Generator)
64
Pressure Sensitive Bar (Option: "Safemansystem")
64
Reset Button (Option: "Safemansystem")
64
Audible Alarm
65
The Audible Alarm Sounds
65
Engine Start Page
66
Preheat Page
66
Screen Display - Description of Pages
66
Start-Up Page
66
Editing a Sub-Menu
67
Menu Page
67
Fault Page
68
Maintenance Fault
68
Work Page
68
Displayable Fault
69
Fault Requiring Special Management
70
Fault to be Acknowledged
71
Sub-Menu Definitions
72
Transport Position
80
Transport/Working Position
80
Working Position
80
Operation from the Ground Level Control Panel
81
Start the Engine
81
Switch the Platform on
81
Turn the Platform off
81
Drive and Steer
82
Operation from the Basket Control Panel
82
Position the Basket
82
Switch off the Engine
82
Controls Locked
83
Loading the Platform Onto the Flatbed
84
Loading/Unloading the Platform
84
Transporting the Platform
84
Unloading the Platform from the Flatbed
84
Configure the Platform for Transport
85
Folded Position
85
Anchoring the Access Platform
86
If the Engine Has Been Started
87
If There Is a Breakdown - Emergency Controls from the Basket
87
Rescue Procedure
87
Should the User Feel Ill - Priority Controls
87
If There Is an Accident or Breakdown - Emergency Controls
88
Extend the Telescope
89
Lower the Secondary Arm
89
Raise the Secondary Arm
89
Retract the Telescope
89
Lower the Jib
90
Raise the Jib
90
Turn the Turntable to the Left
90
Turn the Turntable to the Right
90
Generator
92
Options
92
The Engine Must be Started to Activate the Generator
92
The Generator Has a Circuit Breaker for Resetting It
92
Operation Description
93
Secondary Protection System "Safemansystem"
93
Original Manitou Spare Parts and Equipment
97
Daily and Monthly Maintenance
98
Occasional Maintenance and Operation
98
Periodic Maintenance
98
Platform Maintenance
98
Compulsory Service after First 500 Hours or 6 Months
99
Mandatory Service
99
Maintenance Schedule
100
Periodic Service
100
250H - Periodic Maintenance - Every 250 Hours of Service or 6 Months
101
500H - Periodic Maintenance - Every 500 Hours of Service or 1 Year
101
1000H - Periodic Service - Every 1,000 Hours of Service or 2 Years
102
2000H - Periodic Service - Every 2,000 Hours of Service or 4 Years
102
Occasional Maintenance
102
Filtering Elements and Belts
103
Diagnostic Analysis of Oils
104
Hydraulics
104
Lubricants and Fuel
104
Recommendation
104
Lifting Structure
105
Packaging
105
10H - Daily Maintenance or Every 10 Hours of Service
106
Battery Voltage
106
Fuel Level
106
General Inspection
106
Coolant Level
107
Engine Oil Level
107
Alternator/Fan Belt
108
Hydraulic Oil Level
108
Control Panel in the Basket
109
Ground Level Control Panel
109
Platform Controls
109
Starting the Engine and Emergency Stop
109
Overload Alarm
110
Slope Alarm
113
Secondary Protection System "Safemansystem" (OPTION)
114
50H - Monthly Maintenance or Every 50 Hours of Service
116
Also Perform the Daily Maintenance
116
Injection Pipes, Fuel Hoses and the Hose Clamps
116
Reduction Gearbox Impermeability
116
Impermeability of the Front and Rear Axle Differentials
117
Impermeability of the Front and Rear Gear Reducers
117
Coolant, Air and Oil Radiators
118
Generator (OPTION)
118
Dry Air Filter Cartridge
119
Front and Rear Axles
120
Maintenance Warning
121
Reset
121
From Machine No. 949267
121
Wheel Nut Tightening
122
Tightening of the Fixing Screws for the Oscillating Cylinders (OPTION)
122
Tightening of the Fixing Screws for the Axles
123
Locking of the Front Axle Oscillating Cylinders (OPTION)
124
Braking
125
Checking the Brakes on a Slope
125
Stopping Distance on Level Ground
125
Turntable Rotation Motor Oil Level
126
Emergency Controls
127
Fuel Filter Cartridge
127
Shafts, Hubs and Cylinder Rings
128
Telescope
129
Crown Gear
129
Basket Fixing Screw Tightening
130
Tightening of the Fixing Screws on the Basket Rotation Cylinder
130
Telescope Setting
131
Tightening of the Fixing Screws for the Crown Gear
132
Tightening of the Fixing Screws on the Turntable Rotation Motor
133
Counterweight Fixing Screw Tightening
134
Hydraulic Hoses
134
Fuel Pre-Filter
135
Engine Oil
137
Engine Oil Filter
137
Turntable Rotation Motor Oil
139
Fill the Turntable Rotation Motor
139
Change the Oil
139
Hydraulic Pressure Filter Cartridge
140
Hydrostatic Transmission Filter Cartridge
140
Fuel Tank
142
Dry Air Filter Safety Cartridge
142
Coolant
143
Reduction Gearbox Oil
143
Front and Rear Axle Differential Oil
144
Front and Rear Wheel Reduction Gear Oil
145
Filling Filter and Suction Strainer
146
Wheels
150
The Fuel Supply Circuit
151
Bleed the Fuel Filter
151
Bleed the Injection Pump
151
Fuses/Relays
152
Fuse Holder
152
Main Fuse Box
152
Brc Connection Box and Ground Control Panel Fuses/Relays
153
Brc Connection Box Fuses/Relays
154
Swivelling Engine Plate
156
Freewheel and Winch
157
Put the Brakes Back into Action
158
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Manitou 200 ATJ Specifications
General
Brand
Manitou
Model
200 ATJ
Category
Boom Lifts
Language
English
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