Polaris 340 CLASSIC 2006 User Manual

6.14
ENGINE
8. Remove the snap ring from the case.
9. Remove the cross shaft and bearings.
700/900 WATER/OIL PUMP CROSS SHAFT
ASSEMBLY
NOTE: Cross shaft assembly (PN) comes with the
shaft, gear, seal, snap ring, mechanical seal.
1. Insert the cross shaft and bearings into the crankcase.
2. Install the snap ring into the groove in the crankcase.
3. Press in the oil seal into the crankcase.
4. Place the mechanical seal onto the cross shaft so that the
blue sealant is facing the crankcase.
5. Press the mechanical seal into the case with the seal
installation tool (PN PW-46986).
6. Install the impeller, washer, and nut.
7. Torque the impeller nut to 120 in-lb (14Nm).
8. Place o-ring, and cover on to the upper case.
9. Torque the cover fasteners to 108 in-lb (12Nm).
700/900 RECOIL/STATOR DISASSEMBLY
1. Remove the recoil housing fasteners (1).
2. Separate the housing (2) from the engine. Service the
recoil at this point if needed.
3. Remove the recoil basket fasteners (3) and remove the
recoil basket from the flywheel.
4. Remove the flywheel nut (4).
5. Hold the flywheel (5) with holding tool (PN 8700229).
6. Place the flywheel puller tool (PN 2871043) onto the
flywheel and remove the flywheel.
7. Remove the wire keeper darts from the case.
8. Remove the fasteners from the stator pick ups (7).
9. Remove the stator fasteners (6) from the stator (8).
10. Remove the stator from the crankcase.
700/900 RECOIL/STATOR ASSEMBLY
1. Replace the stator wires through the crankcase.
2. Replace the plastic wire keeper darts into the case so that
they hold the harness in place.
3. Replace the stator bolts and torque them to 144 in-lb
(16Nm).
4. Replace the stator pick up fasteners and torque them to 48
in-lb (5.4Nm).
WARNING
Do not use a hammer to press in the mechanical seal
or damage to the seal will occur. The mechanical seal
needs to be pressed in with an arbor press and instal-
lation tool. The installation tool will set the mechanical
seal at a pre-determined installation height for correct
operation.
Blue sealant
Case side
Cover side
PW-46986
1
2
3
4
5
67
8

Polaris 340 CLASSIC 2006 Specifications

General

Brand	Polaris
Model	340 CLASSIC 2006
Category	Offroad Vehicle
Language	English