12.3
CHASSIS / HOOD
COOLANT/OIL TANK
COOLANT TANK REMOVAL
1. Drain coolant.
2. Remove the 2 torx screws that hold the coolant tank to the
oil tank.
3. Remove the coolant lines from bottle.
4. Remove coolant bottle.
COOLANT TANK INSTALLATION
1. Connect coolant lines to the bottle.
2. Tighten the fasteners that hold the coolant bottle to the oil
tank.
3. Fill to the correct fluid level.
4. Bleed the cooling system.
OIL TANK
OIL TANK REMOVAL
1. Remove the two fasteners that hold the tank to the chassis.
2. Remove the two fasteners that hold the cooling bottle on
the oil tank.
3. Remove the cross shaft oil supply line.
4. Lift the rear of the tank and remove the supply line.
5. Disconnect the oil sender connections.
6. Remove tank.
OIL TANK INSTALLATION
1. Attach the supply line to the supply fitting at the bottom of
the oil tank.
2. Attach the cross shaft supply line to the fitting on the right
hand side.
3. Line up the centering shafts with the chassis centering
bracket.
4. Install the coolant bottle on the oil tank.
5. Install the fasteners that hold the tank to the chassis.
FUEL CLIPS
Polaris utilizes two different sizes of fuel supply lines. When
removing the fuel lines from the chassis use the special fuel
line removal tools. The fuel clips will also have the indicated
line use labled on the clamp.
FUEL CLIP REMOVAL
NOTE: Note the orentation of the clip for installation
1. Lift the rear of the clip off the hose.
2. Push forward to remove the clip from the hose.
FUEL CLIP INSTALLATION
1. Orentate the clip in its original orentation.
2. Push backward to insert the locking portion of the clip into
the fuel line.
3. Push down on the rear of the clip to lock it into place.
Overflow
Throttle body
Radiator
Center cooler
Rear coolers
UP
FORWARD
FUEL CLIP
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