12.2
CHASSIS / HOOD
HOOD
REMOVAL / INSTALLATION
1. On Edge models disconnect the speedo cable from the
speedo.
2. Unplug the hood wiring harness connections.
3. Remove the hood retention cable(s) from hood.
4. Remove the hinge bolts.
5. Remove the hood.
6. Install in reverse order of removal.
HOOD REPAIR
Currently there is no procedures or materials recommended by
Polaris for repairing hoods. Hoods are made of Thermoplastic
Olefin (TPO) and cannot be repaired. If a hood is broken it
must be replaced. For small cracks you may drill a small hole
on both ends of the crack to limit spreading. This procedure is
called “stop drilling".
INSTRUMENT / MFD
EDGE INSTRUMENT REMOVAL /
INSTALLATION
1. Remove the plenum from the underside of the hood and
keep track of the plenum filters.
2. Remove the instrument holder from the back of the gauge.
3. Pull the gauge out from the front.
4. Installation is the reverse of removal.
IQ MFD REMOVAL / INSTALLATION
1. Remove the intake from the under side of the hood (C).
2. Disconnect the MFD harness from the gauge.
3. Remove the MFD screws (D).
4. Remove the MFD (E).
5. Installation is the reverse of removal.
BUMPER
IQ FRONT BUMPER REMOVAL /
INSTALLATION
1. Open front Nosepan flap and remove the four (4) bumper
screws.
2. Remove the center bumper nylock nut and bolt.
3. Remove bumper.
4. Installation is reverse of removal.
HEADLIGHT
IQ HEADLIGHT REMOVAL / INSTALLATION
1. Disconnect all the headlight connections.
2. Remove the headlight adjuster guide.
3. Remove the headlight screws that hold the headlight
assembly on.
4. Remove the headlight.
5. Installation is the reverse of removal.
EDGE HEADLIGHT REMOVAL /
INSTALLATION
1. Remove the plenum from the bottom of the hood.
2. Disconnect the head light connections.
3. Remove the 4 screws holding the headlight in place.
4. Installation is the reverse of removal.
WARNING
Exhaust system temperatures can exceed 900_ F
(500_C). Serious burns may occur if this inspections
performed without allowing adequate time for the ex-
haust system to cool. Never perform this procedure
with the engine running.
To Next Page
Loading...
Need help?
General
