6.32
ENGINE
12. Install cylinder head and torque cylinder head nuts to 18 -
19.5 ft-lb (25-27Nm) following the torque pattern.
13. Before installing oil pump drive gear, refer to Oil Pump
end play adjustment.
14. Install oil pump drive gear in the sequence shown in
diagram at the right.
15. Install oil pump.
16. Connect oil feed lines to the cylinders.
17. Align stator as previously marked on stator plate and
secure with screws.
18. Install flywheel and torque flywheel nut to 60-65 ft-lb (83-
90Nm) using the flywheel holding tool PN 8700229.
19. Install water pump and recoil starter cup. make sure that
the thicker end of the drive pulley is towards the flywheel
as shown.
20. Adjust tension on water pump belt by loosening mounting
bolts, applying tension, and re-tightening bolts.
21. Install recoil housing and carburetors.
22. Bleed the oil pump.
23. Connect CDI to stator plug connector.
24. Pre-mix (32:1) the first tank of fuel. See ‘2 STROKE
GASOLINE / OIL PRE MIX” on page 2.10 for premix
chart.
1
2
3
4
5
6
7
9
8
10
11
12
12
14
CYLINDER HEAD TORQUE PATTERN
Gear
Spacer
Bushing
Spacers
o-ring
Engine side
Oil Pump Side
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