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SIMOTION D410-2 DP
Siemens SIMOTION D410-2 DP User Manual
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Installing
3.4 Mounting the SIMOTION D410-2 in the power module chassis
SIMOTION D410-2
44
Commissioning and Hardware Installation Manual, 01/2015
43
45
Table of Contents
Default Chapter
3
Description
3
Preface
3
Table of Contents
7
1 Safety Instructions
13
Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
16
Handling Electrostatic Sensitive Devices (ESD)
16
Industrial Security
17
Residual Risks of Power Drive Systems
18
Specific Safety Information for SIMOTION D410-2
21
2 Description
23
System Overview
23
System Components
28
I/O Integration
33
Commissioning Software
34
3 Installing
37
General Requirements
37
Mounting the SIMOTION D410-2 on the Power Module
38
Mounting the SIMOTION D410-2 on the Mounting Plate
41
Mounting the SIMOTION D410-2 in the Power Module Chassis
43
4 Connecting
45
General Overview
45
General Rules for Operating the SIMOTION D410-2
49
Protective Conductor Connection and Potential Equalization
51
Connecting the Power Supply
55
Safety Rules
55
Wiring the Power Supply
55
Connecting DRIVE-Cliq Components
58
Connecting I/Os
59
Creating a Shield Connection
60
Connecting PROFIBUS/MPI
61
PROFIBUS Connection Components
61
PROFIBUS Cables and Connectors
61
Length of PROFIBUS Cables
62
Rules for the Laying of PROFIBUS Cables
63
Connecting PROFIBUS DP (Interface X21 and X24)
63
Connection Rules in the PROFIBUS Subnet
64
Operating Interface X21 as an MPI
66
Connecting PROFINET IO Components (D410-2 DP/PN Only)
69
Wiring PROFINET
69
PROFINET Cables and Connectors
69
Connecting Ethernet
72
Routing
74
Routing on SIMOTION D
74
Routing on SIMOTION D (SINAMICS Integrated)
77
Connecting an External Encoder
78
5 Commissioning (Hardware)
79
Overview
79
Inserting the Compactflash Card
80
Checking the System
82
Switching on the Power Supply
83
Performing a Reset
85
User Memory Concept
86
SIMOTION D410-2 Memory Model
86
Properties of the User Memory
87
Operations and Their Effect on the User Memory
90
Replacing Modules in the Spare Part Scenario
96
Fan
99
Cooling the SIMOTION D410-2
99
Overview of Fan States
99
Response to Overtemperature
101
6 Parameter Assignment / Addressing
103
Software Requirements
103
Creating a Project and Configuring the Communication
104
Creating a SIMOTION Project and Inserting a SIMOTION D410-2
104
Configuring the PROFIBUS PG/PC Interface
106
Configuring the Ethernet PG/PC Interface
108
Display of the SIMOTION D410-2 in HW Config
110
Configuring PROFIBUS DP
112
General Information about PROFIBUS DP Communication
112
Operating SIMOTION D410-2 on PROFIBUS DP
113
Assigning PROFIBUS Addresses in HW Config
115
Setting the DP Cycle and System Cycle Clocks
115
Rules for Cycle Clock Settings with SIMOTION D410-2 DP
117
Cycle Clock Scaling of External PROFIBUS Interface to Internal PROFIBUS Interface
119
Creating a New PROFIBUS DP Subnet
121
Establishing a PG/PC Assignment
122
Configuring the MPI Bus
123
Operating Interface X21 as an MPI
123
MPI Parameters
123
Configuring PROFINET IO
124
General Information about Communication Via PROFINET IO
124
Setting a Send Cycle Clock and System Cycle Clocks
128
Properties of PROFINET
130
Configuration Tasks
131
Rules for Cycle Clock Settings with SIMOTION D410-2 DP/PN
131
Configuring an Ethernet Subnet
134
General Information about Communication Via Ethernet
134
Configuring the Ethernet Connection in HW Config
135
Configuring Ethernet Addresses in HW Config
136
Reading out IP and MAC Address
137
7 Commissioning (Software)
139
Overview of Commissioning
139
Requirements for Commissioning
139
Symbolic Assignment / Adaptation
139
Procedure When Commissioning
143
Important Functions for the Project Handling and for the Commissioning
143
Performing an Offline Configuration
145
Overview
145
Accessing the Drive Wizard
146
Configuring Components
146
Downloading the Project to the Target System
158
Loading a Project Created Offline to the Compactflash Card
159
Downloading the Project Incl. Sources and Additional Data
160
Archiving a Project on the Compactflash Card (Zip File)
160
Performing an Online Configuration
162
Overview
162
Establishing the Online Connection
163
Starting Automatic Configuration
163
Reconfiguring SINAMICS Components
166
Downloading the Project to SIMOTION D410-2
167
Additional Information on Configuring the SINAMICS Integrated
169
Setting DP Slave Properties
169
Using Vector Drives
171
Setting the SIMOTION Time of Day
173
Synchronizing the SINAMICS Clock
173
Backing up / Restoring / Deleting SINAMICS NVRAM Data
177
SINAMICS Diagnostic Buffer
180
Acyclic Communication with the Drive
181
Control Properties and Performance Features
182
Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs
182
Testing the Configured Drive Using the Drive Control Panel
184
Creating and Testing Axes
186
Overview of SIMOTION Engineering
186
Creating an Axis with the Axis Wizard
186
Testing an Axis with the Axis Control Panel
193
Setting up Addresses and Message Frames
195
Setting up Communication for Symbolic Assignment
195
Message Frame Configuration
195
Linking an Additional Encoder (Optional)
199
General Information
199
Configuring Additional Encoders on the Drive
200
Connecting Additional Encoders Via PROFIBUS/PROFINET
201
Symbolic Assignment of I/O Variables
202
Assignment to the Profidrive Message Frame of the to Axis
202
Assignment to Drive Parameters
202
Configuring Drive-Related I/Os
206
Overview of the Symbolic Configuration of I/Os
206
Configuration Options
207
SIMOTION D410-2 Configuring I/Os
208
Configuration of Cu3Xx/Tmxx I/Os
210
Configuring Technology Objects and I/O Variables
211
Configuring Global Measuring Inputs
211
Configuring Local Measuring Inputs
212
Configuring Output Cams / Cam Tracks
212
Configuring an I/O Variable
215
Creating a DMC20/DME20 DRIVE-Cliq Hub
217
Hub Properties
217
Creating a DRIVE-Cliq Hub
218
Creating and Programming TM41
219
TM41 Properties
219
Configuring TM41 at SINAMICS Integrated
219
Configuring the TM41 Using the Axis Wizard
220
Optimizing the Drive and Controller
222
Overview of Automatic Controller Setting
222
Automatic Speed Controller Setting
223
Automatic Position Controller Setting
224
Measuring Functions, Trace, and Function Generator
225
Manual Speed Controller Optimization
227
Loading and Saving SIMOTION User Data
231
Deleting Data
233
Overview of Data Deletion
233
SIMOTION D410-2 Memory Reset
233
Deleting User Data on Compactflash Card
236
Setting SINAMICS Integrated to the Factory Settings
237
Restoring the Default Settings for the SIMOTION D410-2
237
System Shutdown
239
Configuring Safety Integrated Functions
240
Overview
240
Activate Safety Integrated Functions
242
Hot Plugging
247
Quantity Structures
248
Migration from SIMOTION D410 to SIMOTION D410-2
250
Upgrade from SIMOTION D410 to SIMOTION D410-2
250
Permissible Combinations
252
Compactflash Card and License Combinations
253
Special Functions SIMOTION D410-2
255
Automatic Restart after FAULT State
255
Triggering a Restart with a User Program
256
8 Service and Maintenance
259
Overview
259
Replacing Modules
263
Spare Parts Replacement for SIMOTION D410-2
263
Removing and Replacing the SIMOTION D410-2
263
Replacing DRIVE-Cliq Components
265
Replacing the Fan
267
Replacing the Compactflash Card
268
Customizing the Project
269
Overview
269
Creating Backup Copies (Project/Cf)
269
Backing up User Data (Back up Variables)
269
Upgrading a User Project to the New SCOUT Version
271
Platform Replacement Via XML Export/Import
272
Preparing the Device Replacement
274
Device Replacement in HW Config
275
Upgrading Technology Packages
276
Upgrading the Device Version of SINAMICS S120 Control Units
278
Upgrade the Libraries
279
Save Project, Compile and Check Consistency
280
Performing a Firmware and Project Update
281
Upgrading the Boot Loader on the Compactflash Card
281
Update - Preparatory Measures
281
Update Via SIMOTION IT Web Server
282
Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)
283
Update Via Compactflash Card
285
Backup of Compactflash Card Data
285
Firmware Update Using a Compactflash Card
287
Upgrading SINAMICS
287
Download Project to Target System
289
SIMOTION Compactflash Card
291
Changing the Compactflash Card
291
Writing to a Compactflash Card
292
Formatting the Compactflash Card
292
Boot Loader on the Compactflash Card
293
Recommended Method of Handling Compactflash Cards
294
Card Reader for Compactflash Cards
295
9 Diagnostics
297
Diagnostics Via LED Displays
297
Diagnostic Data and Non-Volatile SIMOTION Data
304
Overview
304
Backup of Diagnostic Data and Non-Volatile SIMOTION Data
304
Diagnostics Data
304
Non-Volatile SIMOTION Data (Retain Data)
305
Save Diagnostic Data During Running Operation
305
Save Diagnostic Data During the Startup
306
Storing the Diagnostic Data and Non-Volatile SIMOTION Data
308
Diagnostics Via Websites
309
Delete/Restore Non-Volatile SIMOTION Data
310
Overview
310
Restoring Data with Switch Position "1" or "A
312
Back up Diagnostic Data and Non-Volatile SIMOTION Data Via the Web Server
312
Additional Service and Diagnostics Options
314
SIMOTION Task Profiler Application
314
Diagnostics Via the SIMOTION IT Web Server
314
Configuring Drive-Related I/Os (Without Symbolic Assignment)
317
Overview
317
A.1 Overview
317
Local and Global Measuring Inputs
318
Configuring Local Measuring Inputs
320
Standards and Approvals
323
General Rules
323
B.1 General Rules
323
Device-Specific Information
325
ESD Guidelines
327
ESD Definition
327
C.1 ESD Definition
327
Electrostatic Charging of Individuals
328
Basic Measures for Protection against Discharge of Static Electricity
329
Index
331
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Siemens SIMOTION D410-2 DP Specifications
General
Brand
Siemens
Model
SIMOTION D410-2 DP
Category
Controller
Language
English
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