POWERHEAD
DISASSEMBLY - 9.9/15
DISASSEMBLY - 9.9/15
IMPORTANT:
To
simplify reassembly,
layout
the various screws and clamps
in
the order of their
proper location.
Remove the three screws retaining the crankcase
head to the powerhead. Using a mallet and a
punch, drive the
seals from the crankcase head.
Discard the
O-ring and seals.
Remove the exhaust cover screws. If necessary,
tap the exhaust cover edge with a rawhide
mallet.
Remove the inner and outer exhaust covers; care-
fully separate the pieces.
IMPORTANT: Check the inner exhaust cover for
pitting and
flatness. If pitting exists or the cover
is
warped, discard
it
and replace with a new cover
during
reassembly.
184
Remove the thermostat assembly and tempera-
ture switch (if equipped).
32386
Remove the cylinder head screws.
Remove
cylinder head. With number punches,
mark the top piston dome number 1 and the bot-
tom piston dome number 2.