ASSEMBLY -
9.9/15
IMPORTANT:
Make
no
dry assemblies. Lubri-
cate all bearings, shafts, and gears with
Ultra-HPF
gearcase lubricant.
Oil
and place the forward bearing cone and roller
assembly
in
the forward bearing cup.
To
install the forward gear and the shifter lever
and yoke assembly, begin by threading
Yoke
Locator,
PIN
319991
, through the shift
rod
bush-
ing and threading
it
into the shifter yoke. Remove
the
cradle from the yoke. Then, while pulling
on
the yoke locator, guide the assembly into the
gearcase. The forward gear
should come to rest
against the forward bearing, and the shift
lever
should
be
located
in
the slot at the bottom of the
gearcase.
1
32557
Position one pinion thrust washer on the pinion.
Oil and install the thrust bearing. Install the other
thrust washer
on
the pinion.
2
1
1
1. Thrust washer
32544
2. Thrust bearing
GEARCASE
ASSEMBLY - 9.9/15
Install the pinion
in
the gearcase.
IMPORTANT:
If
the pinion binds upon assembly,
angle
the forward gear to allow engagement. If
binding
is
still present, the forward bearing cup is
not
properly seated.
Oil
a
new
a -ring and install
on
the pivot pin. Apply
Nut Lock
to the threads of the pivot pin. Use the
yoke
locator to locate the pivot pin hole
in
the
yoke.
Install and tighten the pivot pin to a torque of
48
to 84
in
.
Ibs.
(5
to 9 N·
m).
1
283
•
E
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U
Qj
)(
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Qj
~
ii
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