3.66
ENGINE / COOLING
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
12. Install matching rod cap on connecting rod with 5 digit
serial number stampings aligned.
13. Install new bolts and tighten evenly until snug.
14. Torque connecting rod bolts to specification.
Balance Shaft Installation
IMPORTANT: Whether installing a new balance shaft
or re-installing the original, refer to bearing selection
chart (see “Balance Shaft Bearing Selection”
procedure in this chapter).
1. Clean the upper crankcase balance shaft bearing
bore surfaces.
2. Align tab of new balance shaft bearings (A) with the
slot in each bearing bore of crankcase. Press bearing
insert firmly into place.
3. Rotate the crankshaft until the alignment dot (B) on
the crankshaft MAG end gear is visible.
4. Apply Polaris PS-4 engine oil to both balance shaft
journals.
Connecting Rod Bolts:
Step 1: Torque to 9 ft-lbs (12 Nm)
Step 1: Torque to 13 ft-lbs (18 Nm)
Step 2: Tighten an additional 105°
XXXXXXXXXX
Matching 5 Digit
Serial Numbers
INTAKE
Side of Rod
Apply
Engine Oil
Apply
Engine Oil
To Next Page
Loading...
Need help?
General
