6.10
CLUTCHING (PVT)
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Belt Installation
NOTE: Be sure to install belt in the same direction
as it was removed.
1. With the clutch spreader tool installed (2877408 or
2878925), loop the belt over the drive clutch and over
the driven clutch.
2. Rotate the driven clutch and walk the belt into the
clutch.
3. Remove the clutch spreader tool from driven clutch
4. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
5. Install the outer clutch cover and (8) screws. Torque
screws to specification.
PVT Break-In (Drive Belt / Clutches)
A proper break-in of the clutches and drive belt will ensure
a longer life and better performance. Break in the clutches
and drive belt by operating at slower speeds during the 10
hour break-in period as recommended (see Chapter 3
“Engine Break-In Period” for break-in example). Pull only
light loads. Avoid aggressive acceleration and high speed
operation during the break-in period.
Outer Clutch Cover Retaining Screws:
45-50 in-lbs (5.5 Nm)
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