6.19
CLUTCHING (PVT)
6
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Drive Clutch Assembly
Reassemble the drive clutch in the following sequence. Be
sure marks that were made during disassembly are
aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
specification.
2. Install the non-braking needle bearing, the (2)
washers and the spacer onto the stationary sheave.
3. Install moveable sheave onto stationary sheave shaft.
Be sure the moveable sheave slides freely on the
spacer.
4. Apply Loctite® 263™ to the spider threads.
5. Install the spider assembly onto the shaft threads. Be
sure all of the alignment marks are in alignment.
6. Install clutch onto holding fixture (PN 2871358-A) and
secure in a bench vice. Tighten the spider using
Clutch Spider Tool (PN 2870341). Torque spider to
specification.
7. Apply Loctite® 263™ to the threads of the spider jam
nut. Install spider jam nut onto stationary shaft
threads.
Do not apply oil or grease to the bushings.
Shift Weight Bolts:
15-20 in-lbs (11-18 Nm)
Stationary Sheave
Washers
Non-breaking
Needle Bearing
Spacer
Spider Assembly:
280 - 300 ft-lbs (379 - 406 Nm)
Apply Loctite® 263™ to threads
Jam Nut
Spider
Moveable Sheave
Assembly
Align All Marks