6.15
CLUTCHING (PVT)
6
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Roller, Pin, and Thrust Washer Inspection
1. Inspect all rollers, roller bushings and roller pins by
pulling a flat metal rod across the roller.
2. Turn roller with your finger. If you notice resistance,
galling, or flat spots, replace the drive clutch.
NOTE: Rollers, pins, thrust washers and buttons are
not serviceable at the time of this publication.
Clutch Inspection
NOTE: Remove cover, spring, limiter spacer and
spider following the instructions for drive clutch
disassembly, then proceed as follows:
1. Remove and inspect the moveable sheave spacer.
Visually inspect the spacer for damage and replace if
necessary.
2. Remove the moveable clutch sheave.
3. Lift bearing and thrust washers off the shaft. Replace
as an assembly if worn, damaged, or if operational
problems were noted prior to disassembly.
32.004 +/- .076 mm
27.94 +/- .152 mm
44.399 +/- .025 mm
3
4
Non-bearing
Needle Bearing
Thrust Washers
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