Polaris xp 2013 eps User Manual

6.23
CLUTCHING (PVT)
6
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
13. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly, replace it. To replace
the bearing, remove the snap ring from the end of the
shaft and press the bearing off the shaft.
14. Inspect the cam (helix) assembly bushing for wear. If
the bushing is worn or the shaft does not fit snug into
the bushing, replace the cam (helix) assembly.
15. Inspect the sheaves for excessive wear or damage.
Bushing Service
IMPORTANT: Special Tools Required
*Clutch Bushing Replacement Tool Kit (PN 2871226)
NOTE: Bushings are installed at the factory using
Loctite™ 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
Inspect Bushing
Inspect Sheave Surface
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part # Tool Description
A, B 1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029 EBS Main Adapter
E 1 5132028
EBS Bushing Removal
-- 1 9915111 Instructions
Additional Special Tools
Qty. Part # Tool Description
1 2871226
Clutch Bushing Replacement Tool
1 2870386 Piston Pin Puller
Item Qty. Part # Tool Description
#2 1 5020628
P-90 Drive/Driven Clutch
Bushing Install Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal/
Installation Tool

(all clutches)
#5 1 5020631
P-90 Driven Clutch Cover
Bushing Removal Tool
#8 1 5020632 Main Puller Adapter
#9 1 5010279 Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
#2
#3
#5
#8
#9
#10

Polaris xp 2013 eps Specifications

General

Brand	Polaris
Model	xp 2013 eps
Category	Utility Vehicle
Language	English