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3.75

ENGINE / COOLING

9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual

NOTE: Do not touch sealing surfaces of gasket.

4. Guide cam chain (D) through a new head gasket (E)

and install the gasket on the cylinder, locating it on the

alignment pins.

5. Carefully set the cylinder head (F) in place on

alignment pins.

6. Install new bolts and finger tighten the (6) cylinder

head bolts (G) evenly.

7. Install and finger tighten the (2) outer M6 bolts (H)

evenly.

IMPORTANT: Install new cylinder head bolts.

8. Torque cylinder head bolts in sequence to

specification.

Camshaft Installation / Timing

IMPORTANT: If any valve train components were

replaced, refer to “Valve Clearance Adjustment”

procedure prior to “Camshaft Installation / Timing”.

1. Rotate the engine until the flywheel Top Dead Center

(TDC) mark (A) is aligned or centered in the

Crankshaft Position Sensor (CPS) mounting hole (B).

This places the PTO cylinder at TDC for camshaft

installation.

= T

Cylinder Head Torque Procedure:

Step 1: In Sequence to 9 ft-lbs (12 Nm)

Step 2: In Sequence to 26 ft-lbs (35 Nm)

Step 3: In Sequence Additional 180° (1/2 turn)

Step 4: Outer M6 Head Bolts 89 in-lbs (10 Nm)

Polaris xp 2013 eps User Manual

Questions and Answers: