8.5
TRANSMISSION
8
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
TRANSMISSION REMOVAL
1. Remove the seats, console cover and engine service
panel (see Chapter 5).
2. Disconnect the (-) negative battery cable from the
battery.
3. Remove the rear bumper and cargo box as an
assembly (see Chapter 5).
4. Remove the air box assembly (see Chapter 4 “ECT
Sensor Replacement”).
5. Raise and support the vehicle.
6. Remove the propshaft from the transmission output
shaft (see Chapter 7).
7. Remove rear wheels from the vehicle.
8. If internal transmission repair is required, drain the
transmission lubricant (see Chapter 2).
9. Remove the lower mounting bolt from the left rear
shock. Swing shock outward.
10. Remove the outer clutch cover, drive belt, drive clutch,
driven clutch, inner clutch cover and clutch outlet duct
(see Chapter 6).
IMPORTANT: Be sure to use the correct Drive Clutch
Puller (PN 2872085) to prevent damage to crankshaft.
11. Loosely install the left rear shock bolt to hold left rear
trailing arm up in position.
12. Remove the stabilizer bar mounting bolt and nut from
both sides. Discard nuts and replace with new upon
assembly.
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
procedure. Always wear eye protection.
Correct Drive Clutch Puller P/N 2872085
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