5.25
BODY / STEERING / SUSPENSION
5
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Rear Floor Removal (RZR XP 4)
1. Remove all four seats and both rocker panels (see
“Rocker Panel Removal”).
2. Remove the T27 screws retaining the console to the
floor.
3. Remove the shift handle knob and remove the
console.
4. Disconnect the battery and remove it from the vehicle.
5. Remove the (8) fasteners that retain the lower portion
of the mid cab frame to the main frame.
6. Remove the (2) fasteners that retain the side bars to
the mid cab frame.
7. Remove the (8) fasteners that retain the upper portion
of the mid cab frame.
8. Using care, remove the mid cab frame from the
vehicle as an assembly.
9. Remove the Torx screws retaining the rear floor.
10. Disconnect the 12V outlet connector.
11. Remove the rear floor from the vehicle.
DECAL REPLACEMENT
The body cab components are plastic polyethylene
material. Therefore, they must be “flame treated” prior to
installing a decal to ensure good adhesion. A bonus of the
flame treating procedure is it can be used to reduce or
eliminate the whitish stress marks that are sometimes left
after a fender or cab is bent, flexed, or damaged.
To flame treat the decal area:
1. Pass the flame of a propane torch back and forth
quickly over the area where the decal is to be applied
until the surface appears slightly glossy. This should
occur after just a few seconds of flame treating. Do
not hold the torch too close to the surface (2-3 inches
from the flame tip is recommended). Keep the torch
moving to prevent damage.
2. Apply the decal on one edge first. Slowly lay down
remainder of the decal while rubbing lightly over the
decal surface to eliminate any air bubbles during the
application.
The following procedure involves the use of an
open flame. Perform this procedure in a well
ventilated area, away from gasoline or other
flammable materials. Be sure the area to be
flame treated is clean and free of gasoline
or flammable residue.
Do not flame treat components that are installed
on the vehicle. Remove the component from the
vehicle before flame treating.
Do not flame treat painted plastic components.
Painted plastic surfaces should only be wiped
clean prior to decal adhesion.
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