5.67
BODY / STEERING / SUSPENSION
5
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Walker Evans™ Shock Assembly
1. Install new seals and O-rings on the seal head
assembly.
2. Use the appropriate shock rod holding tool and a vise
to mount the shock rod vertically with the threaded
end upward.
3. Install the appropriate Shock Seal Protector Sleeve
over the shaft threads.
4. Install seal head assembly onto the shock shaft.
5. Remove the Shock Seal Protector Sleeve.
6. Place the compression valve stack on the rod in the
reverse order of disassembly.
7. Place valve piston on top of the compression stack.
IMPORTANT: If unsure of the valve stack order, refer
to “Shock Valving” under the “Shock Service
Information” provided earlier in this section.
8. Place a new lock nut onto the shock rod. Torque the
new lock nut to specification.
IMPORTANT: Do not over torque the nut or damage to
the valve stack can occur.
NOTE: Make sure “Top-Out” washers are orientated
as shown.
9. Front Shocks Only: Assemble the clicker valve stack
on top of the fastener and install the assembly into the
reservoir body. Tighten the valve stack fastener
securely.
Front Shock Rod Holding Tool: 2872429
Rear Shock Rod Holding Tool: PU-50931
Front Shock Seal Protector Sleeve:
PU-50939
Rear Shock Seal Protector Sleeve: PU-50952
Rebound side
of piston
Compression
valve stack
Lock Nut:
14 ft-lbs (19 Nm)
NOTE: Actual valve stack may
Top-Out
Washers
differ from what is shown here.