8.39
TRANSMISSION
8
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
TROUBLESHOOTING
Troubleshooting Checklist
Check the following items when shifting difficulty is
encountered.
• Shift cable adjustment/condition
• PVT alignment (clutch center distance)
• Idle speed (throttle cable routing)
• Transmission lubricant type/quality
• Loose fasteners on sector gear cover
• Worn rod ends, clevis pins, or pivot arm bushings
• Shift selector rail travel
• Worn, broken or damaged internal transmission
components
NOTE: To determine if shifting difficulty or problem
is caused by an internal transmission problem,
isolate the transmission by disconnecting the shift
cable end from the transmission bellcrank. Manually
select each gear range at the transmission bellcrank,
and test ride vehicle. If it functions properly, the
problem is outside the transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for wear
(rounding) or damage. Inspect all bearings, circlips,
thrust washers and shafts for wear.
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